In order to further decrease the energy consumption of desiccant wheel dehumidification, the drying medium circulation characteristics of a system combining heat pump drying with desiccant wheel dehumidification were investigated. Moreover, the critical dehumidification conversion mechanism was studied. The analysis of the heat pump hot air circulation system demonstrated that the heat pump system has the best dehumidification efficiency. Through the analysis of the system combining heat pump drying with desiccant wheel dehumidification, the critical conversion point was determined. The critical dehumidification mechanism was further verified using an online temperature and humidity measurement system. To investigate the effect of the critical point on energy consumption and drying quality and develop a drying model, response surface experiments were performed based on the effects of regeneration temperature, drying temperature, and conversion point relative humidity on rehydration, color difference, and specific moisture extraction rate (SMER). The optimal conversion point humidity was determined to be about 46 RH, which was slightly different from the test optimization value of 45.6 RH. In addition, comprehensive optimization and experimental verification of the influencing factors were conducted. The results demonstrated that the R2 values of the three models were greater than 0.98, and the experimental factors had a significant effect on drying quality and energy consumption. When the regeneration temperature was 96°C, the drying temperature was 53°C, the relative humidity of the conversion point was 46, the color difference was 46.3, the rehydration ratio was 5.75, and the SMER was 1.62kg/kW·h.
This study determined the physical and mechanical characteristics of fresh black fungus during the harvesting season to provide basic data for the development of mechanical equipment for black fungus harvesting and processing. We have conducted a comprehensive test of black fungus cultivars “Heishan”. The mono-factor separation force experiments of black fungus and black fungus virgulate medium were conducted. It was noted that the tension angle was an important factor affecting the separation force, which was mainly distributed between 1.06 and 3.65 N. Besides, the average value of Poisson’s ratio of black fungus was measured to be 0.445 in the tensile test of black fungus leaves using image recognition and analysis techniques, with a test error within 2.5%; and the average value of tensile elastic modulus and shear elastic modulus of black fungus leaves was 0.947 MPa and 0.327 MPa, respectively; we also found that the average tensile strength at the root of black fungus was not significantly different from that at the leaf, which was around 0.436 MPa. In addition, it was obtained that the height and thickness dimensions of black fungus in the picking season conformed to a normal distribution, and concentrated around 34.39mm and 0.92mm respectively.
The Auricularia auricula harvester has low harvesting productivity, low qualification rate, and high breakage rate, and the lack of research on key operating parameters has become a bottleneck restricting the large-scale development industry. In view of the difficulty of industrialization and promotion of Auricularia auricula harvesting equipment, this paper combines the research on the physical properties of Auricularia auricula, adopts a quadratic orthogonal rotation combination design test and response surface analysis method to carry out the optimization and test of the key parameters of the harvesting equipment of Auricularia auricula, including the speed of the tray fungus stick (A), the frequency of the harvesting knife (B), and the distance of the harvesting knife (C). Design-Expert software was used to analyse the data and investigate the influence of each parameter and its interaction on the harvesting productivity, qualified rate, and breakage rate. The test results show that the factors affecting the harvesting productivity are in order: (A) > (B) > (C); the factors affecting the harvest qualification rate are in order: (C) > (B) > (A); and the factors affecting the harvesting damage rate are in order: (C) > (B) > (A). The multi-objective optimization results show that the optimal parameter combination of the key parameters of the Auricularia auricula harvesting equipment operation is that the tray speed is 308.17 r/min, the harvesting knife frequency is 10.78 Hz, the spacing between the harvesting knives is 84.67 mm, the productivity is 363 bags/h, the pass rate is 94.26%, and the breakage rate is 2.40%. The field production application under this optimized parameter combination shows that the productivity of the Auricularia auricula mechanized harvester is 346 bars/h, the qualified rate is 91.43%, and the breakage rate is 3.19%. This study can provide a reference for improving the quality of Auricularia auricula harvesting equipment.