Production scheduling in a knitting workshop is an important method to improve production efficiency, reduce costs and improve service. In order to achieve a reasonable allocation of parallel machines as well as cooperation between different machines within the workshop, thereby ensuring the optimal scheduling of production plans, this paper proposes a scheduling method using an improved genetic algorithm (IGA) based on tabu search. Firstly, the production scheduling model of a knitting workshop is established. Secondly, an IGA based on the minimum processing time rule, the priority idle machine rule and the production order ranking code is used to optimize the solution. Finally, an experiment platform for knitting workshop production is built to verify the proposed scheduling method. The experimental results show that the proposed IGA based on tabu search performs well in terms of preconvergence speed, global search capability and local search capability. The IGA converges faster than the traditional genetic algorithm by about 25%, reduces the redundancy time of scheduling, meets the production requirements of the knitting intelligent workshop and has a good reference value for promoting the intelligent development of knitting production.
To solve the problems of poor real-time tension tracking, large overshoot, long adjustment time, and large tension fluctuation error that exist in the current control system for yarn feeding in the circular weft knitting machine, this paper presents an optimized and improved adaptive genetic algorithm (AGA) for adjusting the PID (Proportional Integral Derivative) parameters of the tension control part of the yarn-conveying system (AGA-PID). The algorithm is combined with the field-oriented control technology of the permanent magnet synchronous motor to design a closed-loop control strategy for the yarn-conveying system of a circular weft knitting machine. The MATLAB-Simulink simulation model was used to analyze the external tension loop-based AGA-PID controller and permanent magnet synchronous motor dual closed-loop control strategy of the yarn transport control system. The experimental verification was conducted by constructing an experimental platform that simulates the real process of yarn transportation. The outcomes of system simulations and experiments have consistently demonstrated that the AGA-PID control algorithm outperforms the GA-PID and PID control algorithms in terms of overshooting, response speed, stability, and anti-jamming ability. The yarn transport control system, which is designed to operate based on an AGA-PID control algorithm, is capable of reducing the fluctuations in tension that occur during the transportation of yarn and exhibits enhanced control accuracy, effectively stabilizing yarn tension control during the conveying process. The application of this algorithm can enhance the overall elasticity uniformity and surface flatness of knitted fabrics, thereby facilitating the realization of adjustable and controllable local elasticity in fabrics.