The Ti6Al4V alloy has been widely used in aerospace equipment and medical devices. However, the poor wear resistance of the Ti6Al4V alloy hinders its further engineering application. In this study, the ultrasonic strengthening grinding process (USGP) and laser texturing process were employed to enhance the wear resistance of Ti6Al4V alloy. The frictional behavior of all samples was determined via a ball-on-disc friction and wear tester under dry conditions. The worn surface morphology, cross-sectional hardness, surface roughness, and microstructure were analyzed. The results demonstrated that the USGP induced high hardness, high dislocation density, and grain refinement, as well as improvements in the wear resistance of Ti6Al4V. Moreover, laser texture could enhance the capacity to capture wear debris and reduce wear probability. When combining the USGP and laser texturing process for the surface treatment of Ti6Al4V alloy, the lowest and most stable friction coefficients were obtained, as well as the best wear resistance. Compared to the polished sample, the steady stage friction coefficient of the sample treated by USGP and laser texturing process was remarkably decreased by 58%. This work demonstrates that combining the USGP and laser texturing process could be a promising solution for improving the wear resistance properties of Ti6Al4V alloy, which makes it more suitable for various engineering applications.
Selective laser melted (SLM) 316L stainless steel (SS) has been widely employed in the fields of designing and manufacturing components with complex shapes and sizes. However, the low yield strength, low ultimate tensile stress, and low hardness of SLM 316L SS components hinder its further application. In this work, the strengthening grinding process (SGP) was used to enhance the mechanical properties of SLM 316L SS. The microhardness, residual stress, microstructure, and tensile properties of all the samples were analyzed. The results demonstrate that the SGP induced higher compressive residual stress and microhardness, as well as higher tensile properties. The maximum hardness and residual stress reached 354.5 HV and −446 MPa, respectively, indicating that the SGP resulted in a plastic deformation layer over 150 μm. The possible mechanisms have been discussed in further detail. Compared to the untreated sample, the SGP sample shows a significant improvement in yield strength (YS), ultimate tensile stress (UTS), and elongation (EL), increasing 30%, 25.5%, and 99.1%, respectively. This work demonstrates that SGP treatment could be an efficient approach to simultaneously improving the strength and ductility of the SLM 316L SS, which makes it more suitable for engineering applications.