Current research on room-temperature ionic liquids as lubricants is described. Ionic liquids possess excellent properties such as non-volatility, non-flammability, and thermo-oxidative stability. The potential use of ionic liquids as lubricants was first proposed in 2001 and approximately 70 articles pertaining to fundamental research on ionic liquids have been published through May 2009. A large majority of the cations examined in this area are derived from 1,3-dialkylimidazolium, with a higher alkyl group on the imidazolium cation being beneficial for good lubrication, while it reduces the thermo-oxidative stability. Hydrophobic anions provide both good lubricity and significant thermo-oxidative stability. The anions decompose through a tribochemical reaction to generate metal fluoride on the rubbed surface. Additive technology to improve lubricity is also explained. An introduction to tribology as an interdisciplinary field of lubrication is also provided.

This review aims at introducing an engineering field of lubrication to researchers who are not familiar with tribology, thereby emphasizing the importance of lubricant chemistry in applied science. It provides initial guidance regarding additive chemistry in lubrication systems for researchers with different backgrounds. The readers will be introduced to molecular sciences underlying lubrication engineering. Currently, lubricant chemistry, especially “additive technology”, looks like a very complicated field. It seems that scientific information is not always shared by researchers. The cause of this is that lubrication engineering is based on empirical methods and focuses on market requirements. In this regard, engineering knowhow is held by individuals and is not being disclosed to scientific communities. Under these circumstances, a bird’s-eye view of lubricant chemistry in scientific words is necessary. The novelty of this review is to concisely explain the whole picture of additive technology in chemical terms. The roles and functions of additives as the leading actors in lubrication systems are highlighted within the scope of molecular science. First, I give an overview of the fundamental lubrication model and the role of lubricants in machine operations. The existing additives are categorized by the role and work mechanism in lubrication system. Examples of additives are shown with representative molecular structure. The second half of this review explains the scientific background of the lubrication engineering. It includes interactions of different components in lubrication systems. Finally, this review predicts the technical trends in lubricant chemistry and requirements in molecular science. This review does not aim to be a comprehensive chart or present manufacturing knowhow in lubrication engineering. References were carefully selected and cited to extract “the most common opinion” in lubricant chemistry and therefore many engineering articles were omitted for conciseness.

The tribological properties of room temperature ionic liquids containing tetraalkylphosphonium cations were evaluated on the basis of the chemical structure of their salts. The tribochemistry of these ionic liquids was discussed on the basis of the results of tribo-tests and surface analyses. The tribological properties of the tetraalkylphosphonium salts examined in this work were observed to be better than those of 1,3-alkylimidazolium salts. The structure of the alkyl group in the phosphonium cation also has a slight effect on the tribological properties of the salts. During a friction test carried out under low-load conditions, the phosphonium cation was oxidized to phosphate to form a boundary film. This film inhibited the reaction of the bis(trifluoromethanesulfonyl)amide anion that yielded metal fluoride on the rubbed surfaces. The combination of the phosphonium cation with a phosphate anion or thiophosphate anion resulted in a better lubricant than 1,3-alkylimidazolium bis(trifluoromethanesulfonyl)amide. The reactions of the phosphate anion and thiophosphate anion yielded a phosphate boundary film that exhibited better tribological properties than those of the fluoride boundary film.