We have analyzed the characteristics of dc-induction heating of aluminium billets both numerically and experimentally and developed a numerical model for the calculation of the power and temperature distributions inside the billet during the heating. We validated the model by comparison with the experimental results from a laboratory-scale prototype using permanent magnets. We studied the heating process of a real scale system by means of the model, taking into account the weakening of the mechanical properties during the heating. We provide an example of design of an industrial scale dc induction heater.

Ferrofluids are nanomaterials consisting of magnetic nanoparticles that are dispersed in a carrier fluid. Their physical properties, and hence their field of application are determined by intertwined compositional, structural, and magnetic characteristics, including interparticle magnetic interactions. Magnetic nanoparticles were prepared by thermal decomposition of iron(III) chloride hexahydrate (FeCl₃·6H₂O) in 2-pyrrolidone, and were then dispersed in two different fluids, water and polyethylene glycol 400 (PEG). A number of experimental techniques (especially, transmission electron microscopy, Mössbauer spectroscopy and superconducting quantum interference device (SQUID) magnetometry) were employed to study both the as-prepared nanoparticles and the ferrofluids. We show that, with the adopted synthesis parameters of temperature and FeCl₃ relative concentration, nanoparticles are obtained that mainly consist of maghemite and present a high degree of structural disorder and strong spin canting, resulting in a low saturation magnetization (~45 emu/g). A remarkable feature is that the nanoparticles, ultimately due to the presence of 2-pyrrolidone at their surface, are arranged in nanoflower-shape structures, which are substantially stable in water and tend to disaggregate in PEG. The different arrangement of the nanoparticles in the two fluids implies a different strength of dipolar magnetic interactions, as revealed by the analysis of their magnetothermal behavior. The comparison between the magnetic heating capacities of the two ferrofluids demonstrates the possibility of tailoring the performances of the produced nanoparticles by exploiting the interplay with the carrier fluid.

This paper deals with an integral numerical method suitable to predict the current density distribution in typical multiconductor systems represented by gas-insulated lines (GIL) or by isolated phase MV bus ducts, highlighting their proximity effect. Besides the prediction of power density distribution due to Joule losses, the integral approach makes the evaluation of the external flux density easy. The simplicity of the approach, the conciseness of the matrix algebra applied, and the close-to-reality procedure make this method extremely attractive for self-made software implementation on any commercially available math packages such as Matlab. For the sake of comparison, a finite-element method (FEM) model of the system has been implemented. In this model, a coupling between electric circuit and electromagnetic model has been used in order to take into account the real power supply conditions.

Since the late 1950s, an effect of electrical current in addition to joule heating on the deformation of metals called the Electroplastic Effect (EPE) has been known. It is used nowadays in the so-called Electrically Assisted Forming (EAF) processes, but the understanding of the phenomenon is not very clear yet. It has been found that EPE increases the formability of high stacking fault energy (SFE) materials, while low SFE materials reach fracture prematurely. Since Duplex Stainless Steels (DSSs) possess a microstructure consisting of two phases with very different SFE (low SFE austenite and high SFE ferrite) and they are widely used in industry, we investigated EPE on those alloys. Tensile tests at 5 A/mm², 10 A/mm² and 15 A/mm² current densities along with thermal counterparts were conducted on UNS S32101, UNS S32205, UNS S32304 and UNS S32750. The DSS grades were characterized by means of optical microscopy, X-ray diffraction and their mechanical properties (ultimate tensile strength, total elongation, uniform elongation and yield stress). An increase in uniform elongation for the electrical tests compared to the thermal counterparts as well as an increase in total elongation was found. No differences were observed on the yield stress and on the ultimate tensile strength. Un uneven distribution of the current because of the different resistivity and work hardening of the two phases has been hypothesized as the explanation for the positive effect of EPE.

This work was supported by the Italian National Project PRIN 2005 of Ministry of University and Research (MUR).