Wheat harvesting is one of the most important links in the whole wheat production process. In China, the wheat planting areas are wide, and the patterns are diversified. In addition, the problem of harvest losses caused by the numerous brands and low performance of domestic combine harvesters has always existed. Any losses during harvesting will result in less income for the farmers. Therefore, according to the actual situation of mechanized wheat harvesting and the losses occurring within different parts of the harvester, it is of great significance to select the appropriate loss reduction methods to effectively reduce wheat harvest losses. In accordance with the problems of loss during mechanized harvesting, this research first points out the main losses in the operation of a wheat combine harvester, then introduces sensor monitoring technology for grain harvesting loss and intelligent control technology for the combine harvester and analyzes their application to loss reduction in mechanized wheat harvesting. Finally, we put forward conclusions and suggestions on this loss reduction technology for wheat mechanization harvesting in order to provide a reference for reducing the losses and promoting the sustainable development of modern agriculture.

To address the problems of high unharvested rates and header loss rates in existing plot-breeding wheat harvesters, this study presents the design of a comb-type header for plot wheat harvesters. Based on the loss suppression mechanism during wheat harvesting, the key components of the comb-type header were designed. To address the issue in which some wheat ears escape combing during the harvesting process, a multi-stage comb-tooth structure was developed. For the problem of seed retention on the bottom plate of the screw conveyor, the telescopic tooth at the feeding port of the screw conveyor was replaced with a scraper, and a rubber plate was added. To determine the optimal combing time, wheat plant posture changes under the action of the nose (hereinafter referred to as the nose) were analyzed through theoretical analysis, simulation, and bench testing. It was determined that the optimal combing moment occurs when the plants begin to rebound to the maximum reverse bending. On this basis, a numerical simulation model of the header combing system was constructed using the discrete element method, with the header loss rate as the evaluation index to explore the influence of the nose height, the machine forward speed, and the combing drum rotation speed on the header performance. A regression model of header loss was constructed using the Box–Behnken response surface method, and the optimal working parameters were determined as follows: a nose height of 554 mm, a machine forward speed of 0.65 m/s, a combing drum rotation speed of 667 r/min, and the predicted loss rate of 8.59%. To verify the operational performance of the comb-type header, a field test of the wheat-harvesting prototype was conducted. The results showed that, under the optimal working parameters, the header loss rate was 7.24%, no wheat ears escaped combing, and no seed retention occurred in the header, which meets the requirements for plot wheat-breeding harvesting. This study provides a theoretical basis for the design and development of small-sized combing harvesters.