Iron aluminides have been among the most studied intermetallics since the 1930s, when their excellent oxidation resistance was first noticed. Their low cost of production, low density, high strength-to-weight ratios, good wear resistance, ease of fabrication and resistance to high temperature oxidation and sulfurization make them very attractive as a substitute for routine stainless steel in industrial applications. Furthermore, iron aluminides allow for the conservation of less accessible and expensive elements such as nickel and molybdenum. These advantages have led to the consideration of many applications, such as brake disks for windmills and trucks, filtration systems in refineries and fossil power plants, transfer rolls for hot-rolled steel strips, and ethylene crackers and air deflectors for burning high-sulfur coal. A wide application for iron aluminides in industry strictly depends on the fundamental understanding of the influence of (i) alloy composition; (ii) microstructure; and (iii) number (type) of defects on the thermo-mechanical properties. Additionally, environmental degradation of the alloys, consisting of hydrogen embrittlement, anodic or cathodic dissolution, localized corrosion and oxidation resistance, in different environments should be well known. Recently, some progress in the development of new micro- and nano-mechanical testing methods in addition to the fabrication techniques of micro- and nano-scaled samples has enabled scientists to resolve more clearly the effects of alloying elements, environmental items and crystal structure on the deformation behavior of alloys. In this paper, we will review the extensive work which has been done during the last decades to address each of the points mentioned above.

A Cu–Co composite material is chosen as a model system to study structural evolution and phase formations during severe plastic deformation. The evolving microstructures as a function of the applied strain were characterized at the micro-, nano-, and atomic scale-levels by combining scanning electron microscopy and transmission electron microscopy including energy-filtered transmission electron microscopy and electron energy-loss spectroscopy. The amount of intermixing between the two phases at different strains was examined at the atomic scale using atom probe tomography as complimentary method. It is shown that Co particles are dissolved in the Cu matrix during severe plastic deformation to a remarkable extent and their size, number, and volume fraction were quantitatively determined during the deformation process. From the results, it can be concluded that supersaturated solid solutions up to 26 at.% Co in a fcc Cu–26 at.% Co alloy are obtained during deformation. However, the distribution of Co was found to be inhomogeneous even at the highest degree of investigated strain.

We have designed a new method for electrochemical hydrogen charging which allows us to charge very thin coarse-grained specimens from the bottom and perform nanomechanical testing on the top. As the average grain diameter is larger than the thickness of the sample, this setup allows us to efficiently evaluate the mechanical properties of multiple single crystals with similar electrochemical conditions. Another important advantage is that the top surface is not affected by corrosion by the electrolyte. The nanoindentation results show that hydrogen reduces the activation energy for homogenous dislocation nucleation by approximately 15–20% in a (001) grain. The elastic modulus also was observed to be reduced by the same amount. The hardness increased by approximately 4%, as determined by load-displacement curves and residual imprint analysis.

The FeSe compound is the simplest high-temperature superconductor (HTSc) possible, and relatively cheap, not containing any rare-earth material. Although the transition temperature, T_c, is just below 10 K, the upper critical fields are comparable with other HTSc. Preparing FeSe using solid-state sintering yields samples exhibiting strong ferromagnetic hysteresis loops (MHLs), and the superconducting contribution is only visible after subtracting MHLs from above T_c. Due to the complicated phase diagram, the samples are a mixture of several phases, the superconducting β-FeSe, and the non-superconducting δ-FeSe and γ-FeSe. Furthermore, antiferromagnetic Fe₇Se₈ and ferromagnetic α-Fe may be contained, depending directly on the Se loss during the sintering process. Here, we show MHLs measured up to ±7 T and determine the magnetic characteristics, together with the amount of superconductivity determined from M(T) measurements. We also performed a thorough analysis of the microstructures in order to establish a relation between microstructure and the resulting sample properties.

Nanostructured Co materials are produced by severe plastic deformation via alloying with small amounts of C and larger amounts of Cu. The thermal stability of the different nanostructured Co materials is studied through isothermal annealing at different temperatures for various times and compared to the stability of severe plastically deformed high-purity nanocrystalline Co. The microstructural changes taking place during annealing are evaluated by scanning electron microscopy, transmission electron microscopy and microhardness measurements. In the present work it is shown that the least stable nanostructured material is the single-phase high purity Co. Alloying with C improves the thermal stability to a certain extent. A remarkable thermal stability is achieved by alloying Co with Cu resulting in stabilized nanostructures even after annealing for long times at high temperatures. The essential reason for the enhanced thermal stability is to be found in the immiscibility of both components of the alloy.