The prediction of the remaining useful life (RUL) of bearings is of great significance for reducing cost and increasing efficiency of mechanical equipment and ensuring healthy operation. Most of the traditional RUL prediction methods based on deep learning only analyze single sensor data, which makes the prediction accuracy fluctuate greatly and the reliability is low, and the contributions of data collected by different sensors to RUL prediction are inconsistent, which makes the low utilization of data lead to poor prediction results. To solve the above problems, a new RUL prediction framework with convolutional attention mechanism and temporal convolutional network (CAMTCN) is proposed. Firstly, the vibration signals collected by multi-sensor are normalized and processed directly as the input of the network. Secondly, an Efficient Adaptive Shrinkage (EAS) model is designed to adaptively eliminate noise interference and improve the accuracy of RUL prediction. Finally, we use the attention mechanism to design the convolutional attention subnet and combine it with the TCN to obtain the contribution degree of bearing degradation features collected by different sensors. Adaptive weight allocation captures more important degradation features to achieve end-to-end RUL prediction. Experiments were conducted on IEEE PHM 2012 dataset and XJTU-SY dataset respectively, and compared with some advanced in-depth learning methods. The experimental results show that this method can predict RUL more accurately on different bearing data sets, and has good generalization.
The remaining useful life (RUL) prediction is important for improving the safety, supportability, maintainability, and reliability of modern industrial equipment. The traditional data-driven rolling bearing RUL prediction methods require a substantial amount of prior knowledge to extract degraded features. A large number of recurrent neural networks (RNNs) have been applied to RUL, but their shortcomings of long-term dependence and inability to remember long-term historical information can result in low RUL prediction accuracy. To address this limitation, this paper proposes an RUL prediction method based on adaptive shrinkage processing and a temporal convolutional network (TCN). In the proposed method, instead of performing the feature extraction to preprocess the original data, the multi-channel data are directly used as an input of a prediction network. In addition, an adaptive shrinkage processing sub-network is designed to allocate the parameters of the soft-thresholding function adaptively to reduce noise-related information amount while retaining useful features. Therefore, compared with the existing RUL prediction methods, the proposed method can more accurately describe RUL based on the original historical data. Through experiments on a PHM2012 rolling bearing data set, a XJTU-SY data set and comparison with different methods, the predicted mean absolute error (MAE) is reduced by 52% at most, and the root mean square error (RMSE) is reduced by 64% at most. The experimental results show that the proposed adaptive shrinkage processing method, combined with the TCN model, can predict the RUL accurately and has a high application value.
In an actual engineering environment, some rotating machines are usually in normal operation, but their time in a fault state is very short, which leads to a serious imbalance in the fault diagnosis datasets for rotating machinery, and gives the traditional network model the shortcomings of poor stability and low accuracy in practical engineering applications. To solve this problem, we propose a fault diagnosis method based on the combination of a new Dual-stage Attention-based Recurrent Neural Network (DA-RNN) and depth residual dispersion self-calibration convolution network (SC-ResNeSt). Firstly, a novel DA-RNN network with a gated cycle unit (GRU) as a coding-decoding unit was designed, and the network was used to predict and expand the scarce fault signals. Secondly, to make full use of the time domain information of vibration signals, a new image coding method, namely, Gram Angle Product Field (GAPF), was proposed. Then, because the traditional convolution layer lacks a dynamic receptive field to extract more representative features, self-calibrated convolution modules were introduced on the basis of the distraction network (ResNeSt), and a new network model, SC-ResNeSt, was established. Finally, the expanded vibration signal is converted into GAPF, which is used as the input for the SC-ResNeSt network to classify the fault types. To check the performance of the model, the Case Western Reserve University rolling bearing dataset and planetary gearbox dataset were used for testing. Ultimately, good results were obtained in a prediction experiment for bearing fault samples and a subsequent fault diagnosis experiment for bearings and gears, which verified the feasibility and practicability of the model.
This paper presents a flexible plantar pressure sensor with a simple structure and easy accessibility, suitable for everyday use. In this study, the design, fabrication, and characteristics of both the composite and the sensor were involved. By using the solution method, the piezoresistive composite was fabricated by uniform dispersion of multiwall carbon nanotubes (MWCNTs) into the polydimethylsiloxane (PDMS) matrix. The proposed sensor consists of eight sensing elements with a laminated structure. The upper layer is a sensing layer made of the piezoresistive composite, and the lower layer is a flexible printed circuit-board working as electrodes. A particular design of sensing elements was carried out by using different doping concentrations according to arrangement positions under the feet to obtain balancing sensitivity. A signal processing system to convert the variable resistance signal into voltages by the current-to-voltage method was designed. Experimental results prove that the designed sensor shows a repeatable response with a sensitivity of 11.5 mV/kPa within the range of 265 kPa. Also, an actual application verifies that the designed plantar pressure sensor can measure the pressure under the foot and can be used for gait detection and disease diagnosis purposes.