Although silicon is a promising anode material for lithium-ion batteries, scalable synthesis of silicon anodes with good cyclability and low electrode swelling remains a significant challenge. Herein, we report a scalable top-down technique to produce ant-nest-like porous silicon from magnesium-silicon alloy. The ant-nest-like porous silicon comprising three-dimensional interconnected silicon nanoligaments and bicontinuous nanopores can prevent pulverization and accommodate volume expansion during cycling resulting in negligible particle-level outward expansion. The carbon-coated porous silicon anode delivers a high capacity of 1,271 mAh g−1 at 2,100 mA g−1 with 90% capacity retention after 1,000 cycles and has a low electrode swelling of 17.8% at a high areal capacity of 5.1 mAh cm−2. The full cell with the prelithiated silicon anode and Li(Ni1/3Co1/3Mn1/3)O2 cathode boasts a high energy density of 502 Wh Kg−1 and 84% capacity retention after 400 cycles. This work provides insights into the rational design of alloy anodes for high-energy batteries.
Highly conductive paper was fabricated through polypyrrole (PPy) coating on common printing paper by a simple and low-cost “soak and polymerization” method. The as-fabricated porous, flexible and conductive paper shows a high electrical conductivity of 15 S cm−1 and a low sheet resistance of 4.5 Ω sq−1. Flexible solid-state supercapacitors assembled with PPy/paper composite electrodes had an average weight of 55 mg and an areal capacitance of 0.42 F cm−2, indicating a high energy density of 1 mW h cm−3 at a power density of 0.27 W cm−3 normalized to the volume of the whole cell (electrode, electrolyte, and separator). Furthermore, this method could be easily scaled up to large-scale fabrication of conductive paper and opened up new opportunities for flexible energy storage.
The recovery of useful materials from earth-abundant substances is of strategic importance for industrial processes. Despite the fact that Si is the second most abundant element in the Earth's crust, processes to form Si nanomaterials is usually complex, costly and energy-intensive. Here we show that pure Si nanoparticles (SiNPs) can be derived directly from rice husks (RHs), an abundant agricultural byproduct produced at a rate of 1.2 × 108 tons/year, with a conversion yield as high as 5% by mass. And owing to their small size (10–40 nm) and porous nature, these recovered SiNPs exhibits high performance as Li-ion battery anodes, with high reversible capacity (2,790 mA h g−1, seven times greater than graphite anodes) and long cycle life (86% capacity retention over 300 cycles). Using RHs as the raw material source, overall energy-efficient, green, and large scale synthesis of low-cost and functional Si nanomaterials is possible.