It is crucial to address the performance deterioration of water-based drilling fluids (WDFs) in situations of excessive salinity and high temperature while extracting deep oil and gas deposits. The focus of research in the area of drilling fluid has always been on filter reducers that are temperature and salt resistant. In this study, a copolymer gel (PAND) was synthesized using acrylamide, N-isopropyl acrylamide, and 3-dimethyl (methacryloyloxyethyl) ammonium propane sulfonate through free-radical polymerization. The copolymer gel was then studied using FTIR, NMR, TGA, and element analysis. The PAND solution demonstrated temperature and salt stimulus response characteristics on rheology because of the hydrophobic association effect of temperature-sensitive monomers and the anti-polyelectrolyte action of zwitterionic monomers. Even in conditions with high temperatures (180 °C) and high salinities (30 wt% NaCl solution), the water-based drilling fluid with 1 wt% PAND displayed exceptional rheological and filtration properties. Zeta potential and scanning electron microscopy (SEM) were used to investigate the mechanism of filtration reduction. The results indicated that PAND could enhance bentonite particle colloidal stability, prevent bentonite particle aggregation, and form a compact mud cake, all of which are crucial for reducing the filtration volume of water-based drilling fluid. The PAND exhibit excellent potential for application in deep and ultra-deep drilling engineering, and this research may offer new thoughts on the use of zwitterionic polymer gel in the development of smart water-based drilling fluid.

With the exploration and development of unconventional oil and gas, the use frequency of oil-based drilling fluid (ODF) is increasing gradually. During the use of ODFs, wellbore instability caused by invasion of drilling fluid into formation is a major challenge. To improve the plugging property of ODFs, nano-sized poly(styrene-lauryl acrylate) (PSL) rubber nanogels were synthesized using styrene and lauryl acrylate through soap-free emulsion polymerization method and were characterized using FTIR, NMR, SEM, TEM, particle size analysis and TGA. The results show that, due to good dispersion stability and oil-absorbing expansion ability, the PSL rubber nanogels have a wide range of adaptations for nano-scale pores to deposit a layer of dense filter cake on the surface of filter paper with various pore diameters, reducing the filtration of mineral oil and W/O emulsion significantly. Due to the unique wettability, the PSL rubber nanogels can be adsorbed stably at the oil–water interface and form a dense granular film to prevent droplets coalescing, which improves the emulsification stability of W/O emulsion. Furthermore, the PSL rubber nanogels are soap-free and compatible with ODFs without foaming problems. The PSL rubber nanogels can increase the hole-cleaning performance of ODFs by raising viscosity and yield point. The PSL rubber nanogels outperformed hydrophobic modified nano silica and polystyrene nanospheres in plugging and filtration reduction. Therefore, the PSL rubber nanogels are expected to be used as a new plugging agent in oil-based drilling fluid. This research provide important insights for the use of organic nanogels in ODFs and the optimization of plugging conditions.

Drilling cuttings from the rock formation generated during the drilling process are generally smashed to fine particles through hydraulic cutting and grinding using a drilling tool, and then are mixed with the drilling fluid during circulation. However, some of these particles are too small and light to be effectively removed from the drilling fluid via solids-control equipment. These small and light solids are referred to as low gravity solids (LGSs). This work aimed to investigate the effect of LGSs on the performance of oil-based drilling fluid (OBDF), such as the rheological properties, high-temperature and high-pressure filtration loss, emulsion stability, and filter cake quality. The results show that when the content of LGSs reached or even exceeded the solid capacity limit of the OBDF, the rheological parameters including the plastic viscosity, gel strength, and thixotropy of OBDF increased significantly. Furthermore, the filtration of OBDF increases, the filter cake becomes thicker, the friction resistance becomes larger, and the stability of emulsion of OBDF also decreases significantly when the concentration of LGSs reached the solid capacity limit of OBDF (6–9 wt% commonly). It was also found that LGSs with a smaller particle size had a more pronounced negative impact on the drilling fluid performance. This work provides guidance for understanding the impact mechanism of LGSs on drilling fluid performance and regulating the performance of OBDF.

Shale hydration dispersion and swelling are primary causes of wellbore instability in oil and gas reservoir exploration. In this study, inulin, a fructo-oligosaccharide extracted from Jerusalem artichoke roots, was modified by acylation with three acyl chlorides, and the products (C10-, C12-, and C14-inulin) were investigated for their use as novel shale hydration inhibitors. The inhibition properties were evaluated through the shale cuttings hot-rolling dispersion test, the sodium-based bentonite hydration test, and capillary suction. The three acylated inulins exhibited superb hydration-inhibiting performance at low concentrations, compared to the commonly used inhibitors of KCl and poly (ester amine). An inhibition mechanism was proposed based on surface tension measurements, contact angle measurements, Fourier-transform infrared analysis, and scanning electron microscopy. The acylated inulin reduced the water surface tension significantly, thus, retarding the invasion of water into the shale formation. Then, the acylated inulin was adsorbed onto the shale surface by hydrogen bonding to form a compact, sealed, hydrophobic membrane. Furthermore, the acylated inulins are non-toxic and biodegradable, which meet the increasingly stringent environmental regulations in this field. This method might provide a new avenue for developing high-performance and ecofriendly shale hydration inhibitors.

Wellbore instability caused by the invasion of drilling fluids into formations remains a significant challenge in the application of oil-based drilling fluids (ODFs). In this study, carbon nanospheres (CNSs) were synthesized using glucose as the carbon source through a microwave-assisted method. The effects of the reaction temperature, carbon source concentration, and reaction time on the particle size of CNSs were systematically investigated. The results revealed that under optimal conditions, CNSs with an average particle size of 670 nm were successfully synthesized, exhibiting high sphericity and excellent dispersibility. CNSs demonstrated stable dispersion in mineral oil when lecithin was used as a dispersant. The plugging performance of CNSs in ODFs was evaluated through low-pressure filtration and high-temperature, high-pressure (HTHP) filtration tests. After aging at 180 °C for 16 h, the addition of 2% CNSs reduced the filtration volume from 10.6 mL to 2.5 mL on standard filter paper (average pore size: 3 μm) and from 8.5 mL to 1.6 mL on microporous membranes (average pore size: 0.5 μm). Additionally, the HTHP filtration volume decreased from 73 mL to 18 mL, and the permeability of the filter cake formed during HTHP filtration was reduced from 26.5 × 10⁻³ mD to 1.2 × 10⁻³ mD. Furthermore, CNSs improved the rheological properties and emulsion stability of ODFs. With excellent compatibility and applicability, CNSs offer a promising solution for enhancing the performance of oil-based drilling fluids.