Semiconductor ionic electrolytes, especially heterostructure composites, have a significant role in enhancing oxide ion conductivity and peak power density (PPD) because of their interfacial contact. In this work, the fluorite structure CeO2 and spinel-based CoAl2O4 samples, as a heterostructure composite electrolyte, are successfully fabricated. The p-type CoAl2O4 and n-type CeO2 heterostructure (CeO2-CoAl2O4) used as an electrolyte exhibits a cell performance of 758 mW/cm2 under fuel cell H2/air conditions at 550 °C, which is quite higher than the pure CoAl2O4 and CeO2 fuel cell devices. Scanning electron microscopy (SEM) and high-resolution transmission electron microscopy (HR-TEM) verified the heterostructure formation including the morphological analysis of the prepared heterostructure composite. The heterostructure-based CeO2-CoAl2O4 composite achieved a higher ionic conductivity of 0.13 S/cm at 550 °C temperature, which means that the constructed device successfully works as an electrolyte by suppressing electronic conductivity. Meanwhile, the obtained results demonstrate the semiconductor ionic heterostructure effect by adjusting the appropriate composition to build heterostructure of the n-type (CeO2) and p-type (CoAl2O4) components and built-in electric field. So, this work exhibits that the constructed device can be effective for energy conversion and storage devices.
Improving the ionic conductivity and slow oxygen reduction electro-catalytic activity of reactions occurring at low operating temperature would do wonders for the widespread use of low-operating temperature ceramic fuel cells (LT-CFCs; 450–550 °C). In this work, we present a novel semiconductor heterostructure composite made of a spinel-like structure of Co0.6Mn0.4Fe0.4Al1.6O4 (CMFA) and ZnO, which functions as an effective electrolyte membrane for solid oxide fuel cells. For enhanced fuel cell performance at sub-optimal temperatures, the CMFA–ZnO heterostructure composite was developed. We have shown that a button-sized SOFC fueled by H2 and ambient air can provide 835 mW/cm2 of power and 2216 mA/cm2 of current at 550 °C, possibly functioning down to 450 °C. In addition, the oxygen vacancy formation energy and activation energy of the CMFA–ZnO heterostructure composite is lower than those of the individual CMFA and ZnO, facilitating ion transit. The improved ionic conduction of the CMFA–ZnO heterostructure composite was investigated using several transmission and spectroscopic measures, including X-ray diffraction, photoelectron, and UV–visible spectroscopy, and density functional theory (DFT) calculations. These findings suggest that the heterostructure approach is practical for LT-SOFCs.