The article shows the effectiveness of the use of polymer additives for the production of fine-grained concrete mixtures and concretes based on using coal fly ash, which can be used as working mixtures for a 3D printer. Using mathematical planning of experiments, a set of experimental–statistical models was obtained that describes the influence of mixture composition factors including copolymer additive on the most important properties of ash-containing concrete mixtures and concretes for 3D concrete printing in the presence of a hardening accelerator additive. It is shown that when the dry mixture is mixed in water, the redispersed polymer powders are converted into an adhesive polymer dispersion, which, when the solution cures, creates “rubber bridges” in its pores and at the border with the base. They have high tensile strength and elastically reinforce the cement stone; in addition, they are also capable of not only significantly increasing the adhesion between the layers of the extruded mixture, but also significantly smoothing out such shortcomings of the cement stone as increased brittleness, low ultimate elongation, and a tendency to cracking.
This article presents the results of a study of the physical and mechanical properties of fine-grained fly ash concrete based on a combined reinforcement with steel and basalt fibers. The main studies were conducted using mathematical planning of experiments, which allowed the experiments to be algorithmized in terms of both the amount of experimental work and statistical requirements. Quantitative dependences characterizing the effect of the content of cement, fly ash binder, steel, and basalt fiber on the compressive strength and tensile splitting strength of fiber-reinforced concrete were obtained. It has been shown that the use of fiber can increase the efficiency factor of dispersed reinforcement (the tensile splitting strength to compressive strength ratio). To increase the resistance of basalt fiber, it is proposed to use fly ash in cement systems, which reduces the amount of free lime in the hydrating cement environment.
By volume, cement concrete is one of the most widely used construction materials in the world. This requires a significant amount of Portland cement, and the cement industry, in turn, causes a significant amount of CO2 emissions. Therefore, the development of concrete with a reduced cement content is becoming an urgent problem for countries with a significant level of production and consumption of concrete. Therefore, the purpose of this article is to critically investigate the possibility of using inert granite dust in combination with highly active silica fume in reactive powder concrete. The main physical and mechanical properties, such as the compressive strength at different curing ages and the water absorption, were studied using mathematical planning of experiments. The consistency and microstructure of the reactive powder concrete modified with granite dust in combination with silica fume were also analyzed. Mathematical models of the main properties of this concrete are presented and analyzed, and the graphical dependencies of the influence of composition factors are constructed. A more significant factor that affects the compressive strength at all curing ages is the silica fume content, increases in which to 50 kg/m3 lead to a 25–40% increase in strength at 1 day of age, depending on the granite dust content. In turn, an increase in the amount of granite dust from 0 kg/m3 to 100 kg/m3 in the absence of silica is followed by an increase in strength of 8–10%. After 3 days of curing, the effect of granite dust becomes more significant. Increases in the 28-day strength of 25%, 46% and 56% were obtained at a content of 50 kg/m3 of silica fume and 0 kg/m3, 100 kg/m3 and 200 kg/m3 of granite dust in concrete, respectively. It is shown that the effect of inert granite dust is more significant in combination with silica fume at its maximum content in the range of variation. The pozzolanic reaction between highly active silica and Ca(OH)2 stimulates the formation of hydrate phases in the space between the grains and causes the microstructure of the cement matrix to compact. In this case, the granite dust particles act as crystallization centers.
In this study, the results of experiment research on building mortars based on dry mixtures with the use of granite dust are given. It also shows the possibilities of their industrial release. In the conditions of energy resources shortage, gradual exhaustion of natural raw materials, aggravation of environmental problems, an important direction in the production of building mixtures is the development of mixes with waste materials from various industries. In particular, granite dust, which simultaneously allows to rationally use natural mineral material and solve environmental problems. Based on the obtained data, experimental and statistical models of physical and mechanical properties of fresh and hardened mortar are constructed and ways of optimizing their compositions and improving the properties of mortars are analyzed. It is established that the use of granite dust and some additives provides high standardized parameters for mortar mixture and bricklaying process, including plasticity, compressive strength and others at the low level of cement consumption. Fresh mortar mixtures have a prolonged slump retention.
W pracy przedstawiono wyniki numerycznego modelowania rozkładu temperatury w fundamencie masywnym filaru mostowego. Obliczenia przeprowadzono na różnych rodzajach cementu (CEM I 42,5, CEM III/A 32,5, CEM III/A 42,5, CEM III/A 52,5N). Określono oraz porównano wpływ wybranych parametrów składu mieszanek, jakości składników oraz warunków betonowania (temperatury otoczenia i mieszanki betonowej) na rozkład temperatury wykonywanej konstrukcji. Badania przeprowadzono na czterech seriach betonu, różniących się użytym cementem. W trakcie dojrzewania betonu stworzono warunki zbliżone do adiabatycznych (przy których wpływ temperatury zewnętrznej jest ograniczony). Do pomiarów temperatury użyto urządzenia rejestrującego temperaturę Endress-Hauser RSG30 z czujnikami, z których jeden znajdował się wewnątrz dojrzewającego betonu, a drugi na zewnątrz próbki. Pomiarów temperatury dokonywano co 10 minut w okresie tygodnia. Na podstawie uzyskanych wyników pomiarów sporządzono, dla poszczególnych cementów, wykresy pokazujące zależność wzrostu temperatury od czasu, objaśniające różnice pomiędzy temperaturą otoczenia a temperaturą dojrzewającego betonu. Przeprowadzona analiza wyników w programie ADINA 8.8 umożliwiła pokazanie temperatury wewnątrz betonu na każdym etapie betonowania konstrukcji filara mostowego.