Ahmed Elsokaty

Mr. Ahmed Elsokaty

Mechanical Engineering Department, American University in Cairo, Cairo, Al Qāhirah, Egypt
orcid
WAAM Engineer at MX3D, Research Assistant and MSc student at...

Research Focus & Metrics

Academic Career Length

5Years (2022-Present)

(Calculated once Scilit publication data is synced: current year − year of first publication + 1)

Representative Publications

View All Publications
Verified
Journal Article
Open access
PDF file
Ahmed ElsokatyAhmed Elsokaty
Ahmed Elsokaty
OOOmar Oraby
Omar Oraby
SSSameha Sadek
Sameha Sadek
HSHanadi Salem
Hanadi Salem
Wire arc additive manufacturing (WAAM) with high deposition rates has attracted industry interest for the demonstrated economic production of medium-to-large-scale metallic components. The structural integrity and mechanical properties of the built parts depend on the selection of the optimum deposition parameters and the tool path strategy. In this study, an alternate orthogonal deposition strategy was employed. The influence of the beads’ geometry and the associated heat input on the mechanical and structural behavior of mild steel (ER70S-6) were investigated. The influence of the bead width (BW) and the overlapping percentage (OP) between the adjacent beads on the average and layer-by-layer hardness of the blocks along the building direction were evaluated. Tensile strength was also characterized. The alternate orthogonal building strategy enhanced the geometrical uniformity of the built blocks and the microstructural isotropy along the building direction. Increasing the BW increased the total heat input per bead per layer, which significantly reduced the hardness and tensile strength of the built blocks by 19% and 17% compared to 8% and 7% when increasing the OP, respectively. Total heat input, number of heating cycles, and cooling rates triggered the phases formed, and their morphologies along the building direction were also characterized.