Rock burst is a common hazard during tunnel excavation in high-stress and hard rock strata. Microwave-assisted breaking has a great potential application in hard rock tunnel excavation, reducing the possibility of rock burst, and how to reasonably make the application on the TBM cutterhead is one of the critical issues. The waveguide aperture and distance between the rock face and waveguide have serious effects on its performance. In this paper, based on the arrangement of the microwave waveguide of the TBM cutterhead and the actual excavation situation, considering the reflection of microwave energy by the metal cutterhead and the scattering state of electromagnetic waves at the rock surface irradiation, a 2D model of rock irradiated by microwaves is established. The effects of waveguide aperture and distance on microwave irradiation performance of rock are studied, considering three different waveguide types: convergent waveguide, rectangular waveguide, and horn waveguide. The results show that the maximum temperature is located on the rock irradiation surface, rather than inside the rock. The rock temperature decreases in a cosine pattern with irradiation distance, rather than in linearity, which is consistent with the characteristics of electromagnetic wave propagation. The interval of irradiation distance where the rock temperature local maximum value appears is 1/4 of the electromagnetic wavelength, corresponding to the crest and trough of the electromagnetic wave. The rock temperature at the wave trough distance is lower than that of the wave crest distance, but the high-temperature zone is wider. In the range of 50~200 mm waveguide apertures, the rock temperature and damage decrease with the increase in waveguide aperture when irradiated at the crest distance, while the valley distance is opposite. A convergent waveguide and short irradiation distance enhance the energy focusing performance, so the temperature rise characteristics and rock damage are more concentrated. A large-waveguide-aperture horn waveguide and long irradiation distance form a wide range of high-temperature zones and rock damages.

In physical engineering, a rock surface, whether naturally or artificially formed, is rough. When irradiating rocks, microwaves produce reflections and diffractions on the surface of rough rocks, which significantly affect the absorption of microwave energy by rocks, thus influencing the result of microwave irradiation. In order to explore the influence of rough rock surfaces on the effect of microwave-assisted rock breaking, microwave irradiation tests were carried out on basalt samples with different values of roughness to test the temperature and P-wave velocity of the samples before and after microwave irradiation. Numerical test methods were used to systematically study the influence of rough rock surfaces on microwave irradiation. The results show that, under the same microwave irradiation conditions, the effect of microwave irradiation on rough surface basalt is more significant than that of flat surface basalt. The surface temperature distribution range of flat surface specimens is narrow, the surface temperature range of rough surface specimens is wider and more inhomogeneous, and the maximum surface temperatures of rough surface specimens are much higher than those of flat surface specimens. After irradiation, new macroscopic cracks were generated on the surface of the samples, and the crack propagation of the rough surface samples was more obvious. The decrease in P-wave velocity before and after the irradiation of flat surface samples is small, and that of rough surface samples is larger. The main factors affecting the effect of microwave irradiation on the rough surface are the refraction and reflection of electromagnetic waves, heat conduction, and stress concentration on the surface.