Plastic packaging effectively protects food from mechanical, microbial, and chemical damage; however, oxygen and moisture permeate these plastics and spoil the food. Thus, the gas barrier function is usually imparted through metallic or halogenated polymeric coatings. However, the former blocks visible light, while the latter causes environmental concerns. Moreover, plastic packaging contaminated with food scraps and stains requires a washing process for recycling. To satisfy the key requirements for food packaging, we fabricated a (1) sustainable, (2) self-cleaning, (3) transparent, and (4) oxygen/moisture barrier coating on poly(ethylene terephthalate) (PET) film. A spray-assisted layer-by-layer assembly of negatively charged cellulose nanofibers and positively charged chitosan nanowhiskers was coated on one side of the PET film. Salt bridge-mediated synergistic interplay between these highly crystalline nanomaterials imparted a low oxygen transmission rate of less than 0.1 mL m⁻² day⁻¹. The other side of the PET film was formed with a porous surface by spray-coating of silica nanoparticles and chitosan nanowhiskers. Thereafter, the porous surface was impregnated with bio-based sunflower oil. This side repelled the contaminants and exhibited a low water vapor transmission rate of 1.4 g m⁻² day⁻¹. The gas barrier performance meets the packaging requirements for most food products. This coating has high potential for sustainable packaging applications.

Biodegradable polyesters, such as poly(butylene adipate-co-terephthalate) (PBAT), can trigger the hydrolysis of esters in a natural environment. However, biodegradability does not guarantee its eco-friendliness due to the concerns associated with terephthalic acid. Substitution by biomass-based counterparts no longer ensures “truly” eco-friendly biodegradable polyesters. In this study, we have used poly(butylene adipate-co-furanoate) (PBAF), which utilizes a biomass-derived substituent, furan-2,5-dicarboxylic acid (FDCA), and have proven that this is superior from the perspective of both mechanical performance and enzymatic degradation. Compared to its terephthalate counterpart, PBAF exhibits remarkable elasticity upon stretching: when released beyond 800% extension, PBAT almost malfunctioned, whereas PBAF exhibited instant elastic recovery. This results in PBAT and PBAF having a similar tensile strength in the range of 50–70 MPa at the ring fraction of 50 to 80 mol%. During the enzymatic degradation using lipase from Thermomyces lanuginosus, PBAF with a ring fraction of 50 mol% solely undergoes hydrolysis due to enzyme specificity. Ex situ spectroscopic analysis confirms that the participation of FDCA ester groups in the early stages of degradation triggered the successive hydrolytic reaction. Thus, understanding the structural characteristics of FDCA would open new opportunities in the field of sustainable plastic industries.

In this study, we investigated the effects of solution characteristics on electrospinning behavior and nanoweb structure. We prepared a polyvinylidene fluoride (PVDF) solution by varying the ratios of N,N -dimethylformamide (DMF) and acetone in the solvent and fabricated nanowebs by electrospinning. We determined the solution characteristics of the PVDF solution with respect to the acetone ratio in the solvent. The effects of the solution characteristics on the electrospinning behavior were confirmed using a high-speed camera. We found significant differences in the electrospinning behavior. Thus, we investigated the effect of this difference on the morphology and structural properties of the fabricated nanoweb.