To improve the accuracy of the parameters used in the discrete element simulation test, this study calibrated the simulation parameters of cotton seeds by combining a physical test and simulation test. Based on the intrinsic parameters used for the physical test of cotton seed, according to the freefall collision method, inclined plane sliding method, and inclined plane rolling method, the contact parameters of cotton seeds and cotton seeds, stainless steel, and nylon were measured, respectively. The physical test of the accumulation angle and angle of repose of the cotton seeds was conducted. It was obtained to process the image of the seed pile with Matrix Laboratory software. The Plackett–Burman test was used to screen the significance of the simulation parameters. The optimal value range of the significant parameters was determined according to the steepest climbing test. The second-order regression model of the significant parameters, the stacking-angle error, and the angle-of-repose error were obtained according to the Box–Behnken design test. Taking the minimum stacking-angle error and angle-of-repose error as the optimization target values, the following optimal parameter combination was obtained: the interspecies collision recovery coefficient was 0.413, the interspecies static friction coefficient was 0.695, and the interspecies rolling friction coefficient was 0.214. Three repetitive simulation experiments were conducted to prove the reliability of the calibration results. The research results can be used for discrete element simulation experiments for cotton precision seed metering.
In order to solve the problems such as the inability to automatically mix a variety of solid fertilizers and the unreasonable fertilizer amount, improve fertilizer utilization, and reduce production costs, this study designs a variable formula fertilization control system based on a prescription diagram, including pressure sensor, speed sensor, servo motor, fertilizer discharge actuator, Programmable Logic Controller (PLC controller), vehicle control terminal, etc. Based on pre-loaded soil prescription diagram and combining fertilizer pressure and ground wheel speed detection information, the system obtained a formula fertilization control strategy through calculation to realize the function of fast and automatic formula of nitrogen, phosphorus, and potassium fertilizers and precise variable fertilization. The experimental study on the performance of the variable formula fertilization control system showed the following: the measurement error range of the pressure sensor was 0.005~0.03%; the relationship between the motor speed and the amount of nitrogen, phosphorus, and potassium fertilizer discharged was calibrated. Three gears were established for the motor speed: low (10 r/min), medium (30 r/min), and high (50 r/min); the measurement accuracy of the speed sensor was above 98%. The test verified that the control accuracy of the variable formula fertilization system reached more than 95%, which met the requirements of fast automatic formula and precise variable fertilization and had good practicability and economy.
Clamping is the key factor that restricts the full-process mechanization of directional shrimp peeling. To solve the problem of difficult clamping caused by the uncertainty of shrimp position after orientation, a segmented shrimp clamping method was proposed by analyzing the relationship between shrimp conveying and clamping conditions. The contact force relationship on the shrimp meat was deduced based on mechanical analysis of the clamping process, and it was concluded that the number of segmented clamping units should be increased during the clamping process to reduce the pressure of the clamping units on the shrimp meat. A segmented shrimp clamping mechanism was designed for adaptive shrimp clamping, conveying and discharging. The profile curve model of the clamping surface was built by analyzing the shrimp section profile characteristics. According to ADAMS kinematics simulation analysis, no shrimp fell off or was damaged during the clamping process, which verified the design rationality of the segmented shrimp clamping mechanism. According to the single-factor test on a newly built shrimp clamping test bench, the optimal rotation speed range of the segmented clamping mechanism was found to be 10–20 r/min, the clamping success rate was over 92%, and the shrimp integrity rate was no less than 99%. The comparison test and performance test results showed that the segmented clamping mechanism had stronger adaptability and better clamping effect under the condition of variable interval feeding. Therefore, the segmented clamping mechanism is capable of practical application and can create stable clamping conditions for shrimp peeling.
Bleeding constitutes an essential stage in pre-processing operations for fish products. In China, this process remains entirely manual, characterized by low efficiency, high labor intensity, and operational hazards, creating a pressing demand for versatile automated equipment in the market. To address the mechanization requirements for efficient freshwater fish bloodletting, we developed an automated fish bleeding machine based on gill-based blood extraction principles, incorporating an impact-triggered positional bleeding methodology. The positional triggering mechanism was engineered through kinematic and dynamic analyses of fish sliding trajectories onto the trigger plate, informed by morphological parameters of fish specimens. This design achieved automated positional awareness and bleeding activation. A reciprocating bleeding mechanism was developed by mimicking manual bleeding motions, leveraging the quick-return motion characteristics of an offset crank-slider mechanism. The transmission system combined chain-drive and clutch mechanisms to enable sequential and intermittent power delivery. Experimental validation employed live specimens of snakehead (Channa argus), grass carp (Ctenopharyngodon idellus), and tilapia (Oreochromis mossambicus), with systematic evaluations including sensory assessments, comparative testing, and performance metrics. Results demonstrated a comprehensive sensory evaluation score of 3.8 for bleeding efficacy; significant influence of baffle geometry on performance, identifying V-shaped baffles as optimal; a bleeding success rate averaging 94% with throughput reaching 1417 fish/hour. The integrated workflow—directional feeding, postural constraint, positional triggering, reciprocating bleeding, and automated ejection—established a cyclic mechanized bleeding process with industrial applicability.
To address the inefficiencies of two-stage sweet potato harvesting in southern China, an integrated machine for synchronous haulm shredding and tuber excavation was developed. The equipment features a front-mounted, reverse-rotating crushing knife roller and a rear-mounted, adjustable grate-type digging shovel. The performance of the prototype was systematically evaluated through two-stage field trials in clay loam soil. First, an orthogonal test was employed to assess the haulm shredding quality. The results indicated that the knife roller speed significantly increased the qualified rate of crushed stems and leaves, whereas the forward speed exerted a negative effect. Additionally, the blade-to-ridge clearance primarily dictated the ridge-top stubble length. Second, a quadratic orthogonal rotational composite design was utilized to optimize the integrated harvesting parameters. The analysis demonstrated that shovel inclination significantly enhanced the tuber exposure rate, while both clearance and inclination exhibited quadratic nonlinear effects on the tuber damage rate. Multi-objective optimization established the optimal operational parameters as a blade-to-ridge clearance of 66.6 mm and a shovel inclination of 34.0°. Field validations under these settings achieved a tuber exposure rate of 83.7% and a damage rate of 4.3%, confirming the high reliability of the predictive models. The integrated equipment effectively shortens the harvesting cycle and demonstrates robust adaptability to clayey moist soils, thereby advancing the mechanization of sweet potato production.