Rare earth element (REE) permanent magnets (NdFeB) are a critical element in a vast and growing number of industrial applications. In consumer electronics, a broad category encompassing computer, CD, and DVD hard drives, in addition to the ubiquitous cell phones, the nominal NdFeB magnet content may be small, but the global market share for this sector accounts for almost 30% of NdFeB demand, due to a large and continually increasing consumer base. It is estimated that wind turbines that primarily employ permanent magnets will add roughly 110 GW annually of on- and off-shore capability over the next few years. Electric vehicles (EVs) and E-bicycles (EBs) equipped with permanent magnet motors comprise the transportation contribution. Permanent magnet motors have garnered nearly 100% of the market share among EV manufacturers worldwide. Industrial, professional service, and personal robots, most using permanent magnets, are also included in the projected global need for rare earths, particularly Nd and Dy. The sector projects significant growth of approximately 10% across robotic categories. In this paper, we calculate the future demand for Nd and Dy through 2050 across these sectors using a compounded annual growth rate coupled with magnet weight and rare earth content. Uncertainties in the estimates, such as the true global production of Nd, a range of end-product scales and/or unit types in each sector, varied magnet compositions, and the variety of uses within a sector, are all considered.
Carbon blacks are an extensively used manufactured product. There exist different grades by which the carbon black is classified, based on its purpose and end use. Different properties inherent to the various carbon black types are a result of their production processes. Based on the combustion condition and fuel used, each process results in a carbon black separate from those obtained from other processes. These carbons differ in their aggregate morphology, particle size, and particle nanostructure. Nanostructure is key in determining the material’s behavior in bulk form. A variety of carbon blacks have been analyzed and quantified for their lattice parameters and structure at the nanometer scale, using transmission electron microscopy and custom-developed fringe analysis algorithms, to illustrate differences in nanostructure and their potential relation to observed material properties.