A detailed literature survey is presented herein in order to overview the aerodynamic impact of non-radial blade stacking techniques applied to axial flow fan and compressor rotors. The literature suggests a consensus that forward blade sweep and skew provides a means for the following advantages in the part load operational range of low-speed axial flow turbofan and compressor rotors: improvement of efficiency and performance, and extension of stall-free operating range. However, the published research results are rather diversified regarding the judgment of performance and loss modifying effects of sweep and skew at the design point. The current paper summarizes the major aerodynamic phenomena related to such blade stacking techniques, in order to contribute to a general reasoning of performance and efficiency modification at the design flow rate. Furthermore, it provides guidelines how to consider these phenomena in tailoring the blade geometry for potential efficiency gain and for achievement of the prescribed total pressure rise at the design point. The role of adequate computational fluid dynamics tools was considered in the paper to be essential in evaluation of aerodynamic effects of non-radial blade stacking, as well as in incorporation of sweep and skew in systematic blade design techniques.

Comparative studies have been carried out on two axial flow fan rotors of controlled vortex design (CVD), at their design flowrate, in order to investigate the effects of circumferential forward skew on blade aerodynamics. The studies were based on computational fluid dynamics (CFD), validated on the basis of global performance and hot wire flow field measurements. The computations indicated that the forward-skewed blade tip modifies the rotor inlet condition along the entire span, due to its protrusion to the relative inlet flow field. This leads to the rearrangement of spanwise blade load distribution, increase of losses along the dominant part of span, and converts the prescribed spanwise blade circulation distribution towards a free vortex flow pattern. Due to the above, reduction in both total pressure rise and efficiency was established. By moderation of the radial outward flow on the suction side, being especially significant for non-free vortex blading, forward sweep was found to be particularly useful for potential reduction of near-tip loss in CVD rotors. Application of reliable CFD-based design systems was recommended for systematic consideration and control of both load- and loss-modifying effects due to non-radial blade stacking.

An overview is given on the research maintained by the author about the design aspects of three-dimensional blade passage flow in low-speed axial flow industrial fan rotors, affected by spanwise changing design blade circulation due to controlled vortex design (CVD), blade forward sweep (FSW), and their combination. It was pointed out that, comparing the CVD method to the free vortex design, the fluid in the blade suction side boundary layer has an increased inclination to migrate radially outward, increasing the near-tip blockage and loss. It was concluded that the benefit of FSW, in terms of moderating loss near the tip, can be better utilized for the rotors of the CVD, in comparison to the free vortex design. Compared to the free vortex design, the FSW applied to the blades of the CVD was found to also be especially beneficial in loss reduction away from the endwalls, via shortening the flow paths on the suction side—in any case being elongated by the radially outward flow due to CVD—and thus, reducing the effect of wall skin friction. The necessity of correcting the swept blades was pointed out for matching with the prescribed CVD circulation distribution.

Experimental studies were carried out in order to survey the performance and efficiency aspects of spanwise constant forward and backward sweep in axial flow rotors of low aspect ratio (AR) blading for incompressible flow, for part-load, near-design, and overload operational ranges. The experiments involved overall performance tests, laser Doppler velocimetry, and stationary total pressure probe measurements. The overall performance data and pitchwise averaged and resolved flow characteristics were evaluated in detail. For moderate and high flow rates, it was pointed out that positive or negative sweep tends to reduce or increase the blade load in the vicinity of the endwalls, respectively. It has been concluded that the loss-modifying effect of sweep can be judged by considering the three-dimensional viscous phenomena, and the influence of sweep on local blade efficiency depends on the balance of changes in blade load and losses. For low flow rates, forward sweep was found beneficial over the entire span from the aspect of improved stall margin and efficiency. The influence of AR on the performance reducing effect of sweep was studied on the basis of literature data.