When the Francis-type reversible pump-turbine runs under partial load, the pressure pulsation amplitude and frequency in vaneless space are high, posing a serious threat to the stability of unit operation. Water presents weak compressibility in a high-head pump-turbine, thereby affecting the amplitude–frequency characteristics of pressure pulsation. This study used numerical simulations in a model and prototype pump-turbine and particle image velocimetry (PIV) in a model pump-turbine to examine the internal flow field and pressure pulsation characteristics and determine the effect of the flow in the vaneless space on the amplitude–frequency characteristics of the pressure pulsation. The pressure pulsation amplitude–frequency characteristics were verified through prototype tests. The effects of the weak compressibility of the water on the propagation law of pressure pulsation throughout the flow passage of the prototype and model pump-turbine were roughly similar but exhibited certain differences. Considering the weak compressibility of water, the pressure pulsation fluctuations in each flow passage of the prototype and model pump-turbine exhibit varying degrees of improvement, which is more obvious at the prototype scale. Therefore, the pressure wave disturbance caused by the weak compressibility of the water has different effects on the prototype scale and model scale of the high-head Francis pump-turbine.

During the operation of a Pelton turbine, the centerline of the nozzle jet may deviate from the bucket pitch circle due to the low installation and maintenance accuracy, which will reduce the operating efficiency and the stability of the turbine and even cause severe vibrations and damages. Based on the VOF (Volume of Fluid) two-phase flow model and the SST k-ω turbulence model, the flow characteristics of a Pelton turbine were simulated with the nozzle jet deviating from the bucket pitch circle. The pressure pulsation inside the bucket and the force distribution of the runner were obtained, the turbine oscillation and efficiency were measured before and after the jet deviation, and the effects of the radial and axial deviations on the stability and efficiency of the Pelton turbine were analyzed. The results show that both the radial and axial deviations of the jet cause a significant increase in the axial force and the pressure pulsation amplitude of the turbine; the radial and tangential forces on the runner are slightly reduced; the maximum axial force on the runner is increased by 4 times and 2 times, respectively, after the axial and radial deviations within the maximum value allowed by the industry standard; and the efficiency of the turbine is reduced by 0.4% and 0.3%, respectively. The maximum relative amplitude of pressure pulsation in the radial offset case appears in the center of the bucket blade, while the axial offset case causes uneven pressure distribution on both sides of the diverter blade, uneven force on the bucket blade of the runner, and fatigue damage. By comparing the operation of the runner under the two offset cases, we can find that the axial offset of the jet has a greater impact on the stability of the runner than the radial offset, and the unit is more prone to vibration, increasing the risk of the unit lifting.

The pumped storage power station plays a vital role in modern power systems, where the key component is the pump turbine. Variable-speed operation can improve the operating efficiency of the pump turbine and increase the operating efficiency under turbine operating conditions and the automatic frequency regulation capability under pump operating conditions, thus obtaining higher efficiency and better stability. However, its operation characteristics are different from many conventional pumped storage units, which makes the study of variable-speed pump turbines more difficult. Therefore, in this paper, 10 representative pressure monitoring points are selected in the model to compare and study the flow characteristics and pressure pulsation characteristics of a variable-speed pump turbine at three speeds (N1-398.57 m/s, N2-412.16 m/s, and N3-428.6 m/s). According to our results, it is shown that the maximum pressure and pressure pulsation are small at low rotational speeds, which means that the unit will maintain better stability during the reduction in rotational speed and reducing the speed will not affect the safety and stability of the equipment. The purpose of this paper is to provide guidance for the safe operation of the unit and to improve the effect of speed in terms of dynamic behavior of variable-speed water pump turbine units. Meanwhile, this study will lay the groundwork for the optimal design of variable-speed pump turbines.

Sediment erosion damage is one of the main causes of structural failure in reaction turbine units. To study the mechanism through which sediment erosion affects the water-guiding mechanism of a reaction turbine unit, this study obtained the average concentration and particle size of sediment during the flood season based on the statistics of the measured sediment data from the power station. Additionally, the characteristics of the solid–liquid two-phase flow of the diversion components of the reaction hydraulic turbine were numerically calculated. Based on the velocity triangle change in the guide apparatus and the flow similarity principle, a flow-around wear test device for the guide apparatus of the reaction turbine was designed. Furthermore, the similarity of the sand–water flow field between the guide apparatus of the prototype unit and the test device was compared and analyzed. The results demonstrated that the sand–water flow field of the diversion components of the prototype unit was axisymmetric and exhibited a potential flow distribution. Additionally, uniform sand–water flow occurred within the guide apparatus, with a small sand–water velocity gradient near the wall of the stay vanes (SV) and the guide vanes (GV). The maximum volume fraction of sediment particles was observed in the tailing area of the spiral casing, indicating an enrichment phenomenon of sediment particles. The velocity of the sediment particles on the surface of the guide vane in the single-channel sediment wear test device and prototype unit ranged from 6.2 to 7.8 m/s, and the velocity of the sediment particles on the surface of the stay vane ranged from 5.1 to 14.6 m/s, and the difference of the sediment particles’ velocity near the wall was 1 to 3 m/s. The trailing vorticity of the guide vane reached a maximum of 120 s⁻¹. Consequently, the single-channel sediment erosion test device can unveil the sediment erosion mechanism of the guide apparatus of a reaction turbine.

The pump turbine is a crucial component of pumped storage hydropower plants. When operated at a constant speed, it does not respond well to variations in the grid frequency. To improve the hydraulic efficiency of pumped storage units, variable-speed units have been introduced. However, the mechanism of variable-speed pump turbines has not been extensively studied numerically. In this study, the flow characteristics of a variable-speed pump turbine were computed under two typical pumping modes, the maximum head and minimum flow rate condition, as well as the minimum head and maximum flow rate condition. The computed results aligned with experimental results, and the changing trends of hydraulic thrust under these two pumping modes were discussed. The error for the Hmax, Qmin condition was 1.3%, and the error for the Hmin, Qmax condition was −1.9%. These error values fell within a reasonable range. The research findings indicate that in the H_max, Q_min condition, the flow within the flow passage exhibited higher velocity, which was 84.87 m/s, increased flow turbulence, larger pressure fluctuations, and poorer unit stability. On the other hand, in the H_min, Q_max condition, both the axial hydraulic thrust and radial forces were greater, and there were sudden changes in the extreme values of pressure fluctuations over a certain period of time. It is recommended to avoid operating the variable-speed pump turbine under these two conditions during pumping operations.

Pumped storage power stations can ensure the safe operation of the grid, as well as utilize clean energy sources to establish a low-carbon, safe, and efficient energy system. As pump turbines, the core components of pumped storage power plants, become more and more popular, the technical requirements for hydraulic design begin to improve year by year. However, when the unit operates far beyond the optimal range, the variable-speed pump turbine can overcome the shortcomings of the fixed-speed unit and solve the problem of unstable operation under partial load. The pressure pulsation of the unit in the pump condition is investigated by numerical simulation, analyzing the hydraulic thrust, and studying the dynamic response characteristics of the runner at a maximum speed of 456.5 rpm. Comparing the pressure pulsation amplitude of various components in the entire flow passage, the highest values of pressure pulsation were found in the runner and vaneless space. The axial hydraulic thrust has a fluctuation range between 174t and 198t and 0t to 40t for radial force. As per the structural analysis, it has been observed that the runner demonstrates uneven patterns in both its axial and radial deformations, with deformation mainly concentrated in radial displacement and stress distribution mainly concentrated on the blades near the crown. The dynamic stress amplitude of the runner at monitoring point S1 (located on the runner blade near the crown) is 37 MPa. This stress has a dominant frequency of 4.8f_n, while the monitoring point S2 (located on the runner blade near the band) is 4 MPa, and the dominant frequency is 1.8f_n. Using these findings, the design of the variable-speed pump turbine’s runner can be optimized, and the unit’s stable and secure operation can be guided accordingly.