In recent years, non-Pt-based ORR catalysts have been developing rapidly and have achieved performance comparable to or even surpassing Pt precious metal catalysts in specific reactions, offering new possibilities for Pt-based catalyst replacement and showing great promise for application. This paper reviews the recent research progress of non-Pt-based fuel cell ORR catalysts. The latest research progress of non-Pt-based ORR SACs (including single metal active site ORR SACs, multi-metal active site ORR SACs, and non-Pt-based noble metal catalyst ORR SACs), non-metallic ORR catalysts, alloy-based ORR catalysts, high-entropy alloy ORR catalysts, and other non-Pt-based fuel cell ORR catalysts are presented in detail. This paper discusses in detail the synthesis methods, characterization means, optimization of performance, and application prospects of these non-Pt-based ORR catalysts. In addition, this review details the excellent performance of these catalysts in terms of compositional and structural controllability, electrical conductivity, and chemical stability, as well as their ability to exhibit ORR activity comparable to that of commercial Pt/C catalysts. This field is full of opportunities and challenges. In summary, non-Pt-based fuel cells show great potential in ORR. With the continuous improvement of preparation and characterization technologies, catalysts have broad application and market prospects. In addition, the development trend of non-precious metal fuel cell catalysts is reviewed.

The development of efficient and low-cost non-metallic catalysts is of great significance for the oxygen reduction reaction (ORR) in fuel cells. Heteroatom-doped carbon-based catalysts are one of the popular candidates, although their preparation method is still under exploration. In this work, single (CS)-, double (NCS)-, and triple (NBCS)-heteroatom-doped carbon-based catalysts were successfully prepared by a “cook-off” process. The morphology, elemental composition, and bonding structure of the catalysts were investigated by SEM, TEM, Raman spectra, BET, and XPS. ORR catalytic performance measurements suggested an activity trend of CS < NCS < NBCS, and NBCS demonstrated better methanol resistance and slightly higher stability than the commercial Pt/C catalyst, as evaluated with both rotating disk electrode (RDE) and rotating ring-disk electrode (RRDE) systems. The mechanism for the promoted performance was also proposed based on the conductivity of the catalysts. In this paper, the heteroatoms N, B, and S were co-doped into activated carbon using a simple, fast, and efficient preparation method with high electrical conductivity and also increased active sites, showing high electrocatalytic activity and good stability. This work provides a new approach to preparing highly active non-Pt catalysts for oxygen reduction reactions.

Metastable intermolecular composites (MICs) based on Al/PVDF have become one of the most important materials in the field of additive manufacturing of energetic materials due to their high energy density and designability. In this work, the energy utilization efficiency and energy release performance of directly written Al/PVDF composites were regulated by introducing ammonium perchlorate (AP) and potassium perchlorate (KP) as gas generators and oxidants. The effect of AP/KP on the combustion performance of MICs systems has been studied in depth. It was found that the addition of AP/KP can increase the combustion temperature and flame duration of the Al/PVDF system. Moreover, the flame propagation rate of the Al/PVDF system decreases as AP/KP addition increases. Therefore, the strategy of introducing AP/KP into directly written Al/PVDF composites can effectively control the energy performance of this energetic system, thereby promoting its practical application in propellants, heterogeneous explosives and gas generators.

This review compares electrocatalytic ammonia synthesis reactor types, performance, and scalability, highlighting key challenges and future directions for efficient, stable, and industrially viable green ammonia production.

In this work, non-traditional metal-free polynitrogen chain N₈⁻ deposited on a nitrogen-doped carbon nanotubes (PN-NCNT) catalyst was successfully synthesized by a facile cyclic voltammetry (CV) approach, which was further tested in an oxygen reduction reaction (ORR). The formation of PN on NCNT was confirmed by attenuated total reflectance–Fourier transform infrared spectroscopy (ATR-FTIR) and Raman spectroscopy. Partial positive charge of carbon within NCNT facilitated electron transfer and accordingly induced the formation of more PN species compared to CNT substrate as determined by temperature-programmed decomposition (TPD). Rotating disk electrode (RDE) measurements suggested that a higher current density was achieved over PN-NCNT than that on PN-CNT catalyst, which can be attributed to formation of the larger amount of N₈⁻ on NCNT. Kinetic study suggested a four-electron pathway mechanism over PN-NCNT. Moreover, it showed long stability and good methanol tolerance, which indicates its great potential application. This work provides insights on designing and synthesizing non-traditional metal-free catalysts for ORR in fuel cells.