In this paper, we report a simple modification of a commercially available printer with fused deposition modeling (FDM) technology for the implementation of extrusion printing of hydrogels. The main difference between an FDM printer and a gel-extrusion printer is their material propulsion system, which has to deal with ether a solid rod or liquid. By application of plastic 3D printing on an FDM printer, specific details, namely, the plunger system and parts of the gel supply system, were produced and combined with a modified printer. Two types of printing of polymer hydrogels were optimized: droplet and filament modes. The rheological ranges suitable for printing for each method were indicated, and the resolution of the samples obtained and the algorithms for creating g-code via Python scripts were given. We have shown the possibility of droplet printing of microspheres with a diameter of 100 microns and a distance between spheres of 200 microns, as well as filament printing of lines with a thickness of 300–2000 microns, which is appropriate accuracy in comparison with commercial printers. This method, in addition to scientific groups, will be especially promising for educational tasks (as a practical work for engineering students or for the introduction of 3D printing into school classes) and industrial groups, as a way to implement 3D extrusion printing of composite polymer hydrogels in a time- and cost-effective way.
Escalating requirements for smart energy management are driving advances in functional electrochromic devices (ECDs), which are pivotal for the regulation of light, heat, and reduction in energy consumption in buildings, transportation, and smart devices. However, the commercialization of ECDs is hindered by com plex designs, high fabrication costs, and slow switching speeds. Additive manufacturing (AM, 3D-printing) emerges as a promising approach to overcome these limitations, as it enables the creation of complex structures, enhances design flexibility, and can reduce production costs. For such printed devices, materials combining poly(ionic liquids) (PILs) with ionogels—an emerging and promising class of materials known for their high ionic conductivity, stability, and tunable properties—are particularly suitable for integration with 3D printing. Comparing previous reviews that address PILs, ionogels, or AM modalities in isolation, this work uniquely combines the structure–property–processing relationships specific to the synergistic integration of these fields. Current work highlights recent progress in PIL/ionogel-based ECDs and distills specific design guidelines for optimizing ink rheology, balancing ionic conductivity with mechanical integrity, and selecting appropriate printing modalities. These insights provide a roadmap for overcoming current fabrication challenges and scaling up next-generation smart devices.
The study of the fundamental principles of gelation of colloidal nanoparticles (NPs) advances the understanding of the formation of colloidal systems of living organisms. In this paper, the effect of particle size for a binary system of oppositely charged latexes on the experimental parameters of the system, including the gelation region, rheological parameters and cluster size, is considered for the first time. It is shown that the gelation regions in the phase diagrams for asymmetric particles are symmetric with respect to the ratio of charge and surface area of the particles. It was found that asymmetric particles form denser gels compared with the same concentration of symmetrical particles. This work provides insight into the gelation of asymmetric NPs, which is important for numerous applications, including their utilization in colloidal gels as ink for additive manufacturing and as scaffolds for cell growth, as well as understanding the fundamental aspects of the formation of bio-colloids.