Deep learning is applied in various manufacturing domains. To train a deep learning network, we must collect a sufficient amount of training data. However, it is difficult to collect image datasets required to train the networks to perform object recognition, especially because target items that are to be classified are generally excluded from existing databases, and the manual collection of images poses certain limitations. Therefore, to overcome the data deficiency that is present in many domains including manufacturing, we propose a method of generating new training images via image pre-processing steps, background elimination, target extraction while maintaining the ratio of the object size in the original image, color perturbation considering the predefined similarity between the original and generated images, geometric transformations, and transfer learning. Specifically, to demonstrate color perturbation and geometric transformations, we compare and analyze the experiments of each color space and each geometric transformation. The experimental results show that the proposed method can effectively augment the original data, correctly classify similar items, and improve the image classification accuracy. In addition, it also demonstrates that the effective data augmentation method is crucial when the amount of training data is small.

Artificial intelligence technologies and robot vision systems are core technologies in smart factories. Currently, there is scholarly interest in automatic data feature extraction in smart factories using deep learning networks. However, sufficient training data are required to train these networks. In addition, barely perceptible noise can affect classification accuracy. Therefore, to increase the amount of training data and achieve robustness against noise attacks, a data augmentation method implemented using the adaptive inverse peak signal-to-noise ratio was developed in this study to consider the influence of the color characteristics of the training images. This method was used to automatically determine the optimal perturbation range of the color perturbation method for generating images using weights based on the characteristics of the training images. The experimental results showed that the proposed method could generate new training images from original images, classify noisy images with greater accuracy, and generally improve the classification accuracy. This demonstrates that the proposed method is effective and robust to noise, even when the training data are deficient.

Particulate matter (PM) in the air can cause various health problems and diseases in humans. In particular, the smaller size of PM${}_{2.5}$ enable them to penetrate deep into the lungs, causing severe health impacts. Exposure to PM${}_{2.5}$ can result in respiratory, cardiovascular, and allergic diseases, and prolonged exposure has also been linked to an increased risk of cancer, including lung cancer. Therefore, forecasting the PM${}_{2.5}$ concentration in the surrounding is crucial for preventing these adverse health effects. This paper proposes a method for forecasting the PM${}_{2.5}$ concentration after 1 h using bidirectional long short-term memory (Bi-LSTM). The proposed method involves selecting input variables based on the feature importance calculated by random forest, classifying the data to assign weight variables to reduce bias, and forecasting the PM${}_{2.5}$ concentration using Bi-LSTM. To compare the performance of the proposed method, two case studies were conducted. First, a comparison of forecasting performance according to preprocessing. Second, forecasting performance between deep learning (long short-term memory, gated recurrent unit, and Bi-LSTM) and conventional machine learning models (multi-layer perceptron, support vector machine, decision tree, and random forest). In case study 1, The proposed method shows that the performance indices (RMSE: 3.98%p, MAE: 5.87%p, RRMSE: 3.96%p, and R${}^2$:0.72%p) are improved because weights are given according to the input variables before the forecasting is performed. In case study 2, we show that Bi-LSTM, which considers both directions (forward and backward), can effectively forecast when compared to conventional models (RMSE: 2.70, MAE: 0.84, RRMSE: 1.97, R${}^2$: 0.16). Therefore, it is shown that the proposed method can effectively forecast PM${}_{2.5}$ even if the data in the high-concentration section is insufficient.

In manufacturing processes using computerized numerical control (CNC) machines, machine tools are operated repeatedly for a long period for machining hard and difficult-to-machine materials, such as stainless steel. These operating conditions frequently result in tool breakage. The failure of machine tools significantly degrades the product quality and efficiency of the target process. To solve these problems, various studies have been conducted for detecting faults in machine tools. However, the most related studies used only the univariate signal obtained from CNC machines. The fault-detection methods using univariate signals have a limitation in that multivariate models cannot be applied. This can restrict in performance improvement of the fault detection. To address this problem, we employed empirical mode decomposition to construct a multivariate dataset from the univariate signal. Subsequently, auto-associative kernel regression was used to detect faults in the machine tool. To verify the proposed method, we obtained a univariate current signal measured from the machining center in an actual industrial plant. The experimental results demonstrate that the proposed method successfully detects faults in the actual machine tools.

This paper proposes a method for forecasting surface solar irradiance (SSI), the most critical factor in solar photovoltaic (PV) power generation. The proposed method uses 16-channel data obtained by the GEO-KOMPSAT-2A (GK2A) satellite of South Korea as the main data for SSI forecasting. To determine feature variables related to SSI from the 16-channel data, the differences and ratios between the channels were utilized. Additionally, to consider the fundamental characteristics of SSI originating from the sun, solar geometry parameters, such as solar declination (SD), solar elevation angle (SEA), and extraterrestrial solar radiation (ESR), were used. Deep learning-based feature selection (Deep-FS) was employed to select appropriate feature variables that affect SSI from various feature variables extracted from the 16-channel data. Lastly, spatio-temporal deep learning models, such as convolutional neural network–long short-term memory (CNN-LSTM) and CNN–gated recurrent unit (CNN-GRU), which can simultaneously reflect temporal and spatial characteristics, were used to forecast SSI. Experiments conducted to verify the proposed method against conventional methods confirmed that the proposed method delivers superior SSI forecasting performance.

In recent years, battery fires have become more common owing to the increased use of lithium-ion batteries. Therefore, monitoring technology is required to detect battery anomalies because battery fires cause significant damage to systems. We used Mahalanobis distance (MD) and independent component analysis (ICA) to detect early battery faults in a real-world energy storage system (ESS). The fault types included historical data of battery overvoltage and humidity anomaly alarms generated by the system management program. These are typical preliminary symptoms of thermal runaway, the leading cause of lithium-ion battery fires. The alarms were generated by the system management program based on thresholds. If a fire occurs in an ESS, the humidity inside the ESS will increase very quickly, which means that threshold-based alarm generation methods can be risky. In addition, industrial datasets contain many outliers for various reasons, including measurement and communication errors in sensors. These outliers can lead to biased training results for models. Therefore, we used MD to remove outliers and performed fault detection based on ICA. The proposed method determines confidence limits based on statistics derived from normal samples with outliers removed, resulting in well-defined thresholds compared to existing fault detection methods. Moreover, it demonstrated the ability to detect faults earlier than the point at which alarms were generated by the system management program: 15 min earlier for battery overvoltage and 26 min earlier for humidity anomalies.