In the process of sulfuric acid curing-leaching vanadium-bearing stone coal, the curing effect is very important. The main purpose of this study is to capture the difference in the curing effect between coarse and fine stone coal, with a V₂O₅ content of 0.88%. In this work, the effects of various factors such as sulfuric acid concentration, curing time, curing temperature, and different agents for curing on the leaching efficiency of vanadium were investigated by the comparison of the two size fractions. The results showed that the leaching efficiency of vanadium was 87.65% under the optimum curing conditions of 25 wt % sulfuric acid, curing time of 8 h, and curing temperature of 130 °C. It was clearly found that, under the same curing condition, the curing effect of fine stone coal was better than that of coarse stone coal. The penetration part of stone coal particles by sulfuric acid was loose, while the non-penetration part was dense after acid curing. Moreover, the penetration depth of sulfuric acid into the particles was mainly 0.5–0.7 mm on average. There was more sericite/illite in coarse leaching residues, which were mostly dense and hard carbonaceous siliceous slate. Thus, sulfuric acid was difficult to penetrate into and reach the interior of the particle, which resulted in that the leaching efficiency of coarse vanadium-bearing stone coal ore was lower than that of fine vanadium-bearing stone coal ore.

As a typical refractory iron ore, the utilization of limonite ore with conventional mineral processing methods has great limitations. In this study, suspension magnetization roasting technology was developed and utilized to recover limonite ore. The influences of roasting temperature, roasting time, and reducing gas concentration on the magnetization roasting process were investigated. The optimal roasting conditions were determined to be a roasting temperature of 480 °C, a roasting time of 12.5 min, and a reducing gas concentration of 20%. Under optimal conditions, an iron concentrate grade of 60.12% and iron recovery of 91.96% was obtained. The phase transformation, magnetism variation, and microstructure evolution behavior were systematically analyzed by X-ray diffraction, vibrating sample magnetometer, and scanning electron microscope. The results indicated that hematite and goethite were eventually transformed into magnetite during the magnetization roasting process. Moreover, the magnetism of roasted products significantly improved due to the formation of ferrimagnetic magnetite in magnetization roasting. This study has implications for the utilization of limonite ore using suspension magnetization roasting technology.

The oxidation roasting of carbon-bearing micro-fine gold can eliminate or weaken the robbing effect of carbonaceous materials and clay, and destroy the encapsulation of micro-fine gold. The micropores produced by gas escaping during the roasting process are conducive to the diffusion of leaching agents, thus enhancing the cyanide leaching of gold. In this paper, the influence of the aeration rate during roasting on the leaching rate of fine-grained carbonaceous gold ore and its mechanism were studied using thermodynamic calculations, crystal structure analysis, surface chemical groups and bonds analysis, microporous structure analysis, and surface morphology detection. Under suitable roasting conditions, the carbonaceous and pyrite in the ore are oxidized, while carbonate minerals such as dolomite and calcite as well as clay minerals are decomposed, and the gold-robbing materials lose their activity. The experimental results have theoretical and practical significance for the popularization and application of oxidation roasting technology of fine carbon-bearing gold ore.

Oxidation roasting is one of the most effective methods to remove carbonaceous matter from carbonaceous gold ore. However, the consolidation of calcine is a common problem caused by a large amount of heat release during the oxidation roasting of gold ore with high carbon and sulfur content. In this study, a two-stage fluidized oxidation roasting method was developed to strengthen gold extraction. Pre-roasting was performed in a low oxygen environment for the mild combustion of carbonaceous matter, and then the pre-roasted product was subjected to secondary roasting followed by leaching. The results show that reducing the carbon content in the ore by pre-roasting can effectively lower the peak temperature inside the material. After the second-stage roasting, many cracks and pores were formed in silicates and carbonates, thus increasing the distribution of exposed gold from 28.95% to 88.01%. Finally, the extraction of gold increased from 4.55% to 86.10%. Overall, this study provides references for an efficient strategy for gold recovery from carbonaceous gold ores.

Fluidized roasting is an efficient method to promote vanadium extraction from V-bearing mica in shale. In this study, the transformation behavior of V-bearing sericite during fluidized roasting was explored by combining experimental detections and density functional theory (DFT) calculations. TG-MS, XRD, FTIR, and SEM-EDS were used to investigate the characteristics of the roasted sericite samples. The crystal parameters of V-bearing sericite were calculated with Materials Studio. The results showed that dehydroxylation was the main reaction during roasting, which occurred between 650 °C and 960 °C. After being roasted at 900 °C for 2 h, hydroxyls were completely removed. The calculation results show that −OH was removed between the metal ions in the sericite O-layer, which turned the hexa-coordinate of V³⁺, Al³⁺, and Fe³⁺ into pentacoordinate. Through electronic rearrangement, the bond lengths between two ions connected by −OH were shortened from 0.18~0.20 nm to 0.17 nm. However, some chemical bonds were grown, which indicates that they are weaker and easier to transform. In addition, twisted six-membered rings were formed with obvious angle changes on the (0 0 1) surface. Furthermore, Mulliken’s overlap populations of some V-O, Al-O, and Fe-O were decreased. Therefore, dehydroxylation is a determining factor in the destruction of sericite crystals during fluidized roasting, which also promotes vanadium release from shale.

The effects and mechanism of magnetized kerosene on the flotation behaviors of molybdenite were studied by micro-flotation, ultraviolet spectrum, infrared spectrum, surface tension, and liquid viscosity. According to the results of micro-flotation, magnetized kerosene improved the flotation recovery of molybdenite, and the improvements were more obvious with smaller molybdenite particles. Spectral analysis showed that the magnetization did not change the chemical composition of kerosene, but transformed the linear aliphatic hydrocarbons in kerosene into linear isomers and reduced the lengths of the carbon chains. Moreover, the magnetization reduced the viscosity of kerosene and oil/water interfacial tension, and improved the dispersion of kerosene in the pulp. The external magnetic field transformed the disorder of the additional magnetic moment in the kerosene molecules into order, and reduced the compactness of the kerosene molecules. The experimental results provided a theoretical explanation for the role of magnetization in mineral flotation.