Graphene and other two-dimensional (2D) materials can be used to create electronic and optoelectronic devices. However, their development has been limited by the lack of effective large-area transfer processes. Here we report a transfer method that uses functional tapes with adhesive forces controlled by ultraviolet light. The adhesion of the tape is optimized for the transfer of monolayer graphene, providing a yield of over 99%. Once detached from the growth substrate, the graphene/tape stack enables easy transfer of graphene to the desired target substrate. The method can be used to transfer other 2D materials, including bilayer graphene, transition metal dichalcogenides, hexagonal boron nitride and stacked heterostructures. The solvent-free nature of the final release step facilitates transfer to various target substrates including flexible polymers, paper and three-dimensional surfaces. The tape/2D material stacks can also be cut into desired sizes and shapes, allowing site-selective device fabrication with reduced loss of 2D materials.
Multi-functional photo-imaging garners attention towards the development of universal safety-net sensor networks. Although there are urgent needs to comprehensively address the optical information from arbitrarily structured and located targets, investigations on multi-view sensitive broadband monitoring, being independent of the operating environment, are yet to be completed. This study presents a robot-assisted, photo-source and imager implanted, multi-view stereoscopic sensitive broadband photo-monitoring platform with reflective and transmissive switchable modes. A multifaceted photo-thermoelectric device design based on flexible carbon nanotube films facilitates the prototype demonstrations of non-destructive, target-structure-independent, free-form multi-view examinations on actual three-dimensional industrial components. Further functionalisation, namely, a portable system utilising three-dimensional printing and ultraviolet processing, achieves the unification of freely attachable photo-imagers and miniature photo-sources, enabling location-independent operation. Consequently, the non-destructive unmanned, remote, high-speed, omni-directional testing of a defective aerial miniature model winding road-bridge with a robot-assisted photo-source imager built into a multi-axis movable photo-thermoelectric monitor arm is demonstrated.
Chemical monitoring communicates diverse environmental information from industrial and biological processes. However, promising and sustainable systems and associated inspection devices that dynamically enable on-site quality monitoring of target chemicals confined inside transformable and opaque channels are yet to be investigated. This paper designs stretchable photo-sensor patch sheets for nonsampling, source-free, and label-free on-site dynamic chemical monitoring of liquids flowing inside soft tubes via simple deformable surface wrapping. The device integrates carbon nanotube–based broadband photo-absorbent thin films with multilayer-laminated stretchable electrodes and substrates. The patterned rigid-soft structure of the proposed device provides durability and optical stability against mechanical deformations with a stretchability range of 70 to 280%, enabling shape-conformable attachments to transformable objects. The effective use of omnidirectional and transparent blackbody radiation from free-form targets themselves allows compact measurement configuration and enhances the functionality and simplicity of this scheme, while the presenting technology monitors concentrations of arbitrary water-soluble chemicals.
Flexible imagers are currently under intensive development as versatile optical sensor arrays, designed to capture images of surfaces and internals, irrespective of their shape. A significant challenge in developing flexible imagers is extending their detection capabilities to encompass a broad spectrum of infrared light, particularly terahertz (THz) light at room temperature. This advancement is crucial for thermal and biochemical applications. In this study, a flexible infrared imager is designed using uncooled carbon nanotube (CNT) sensors and organic circuits. The CNT sensors, fabricated on ultrathin 2.4 µm substrates, demonstrate enhanced sensitivity across a wide infrared range, spanning from near‐infrared to THz wavelengths. Moreover, they retain their characteristics under bending and crumpling. The design incorporates light‐shielded organic transistors and circuits, functioning reliably under light irradiation, and amplifies THz detection signals by a factor of 10. The integration of both CNT sensors and shielded organic transistors into an 8 × 8 active‐sensor matrix within the imager enables sequential infrared imaging and nondestructive assessment for heat sources and in‐liquid chemicals through wireless communication systems. The proposed imager, offering unique functionality, shows promise for applications in biochemical analysis and soft robotics.
As flexible wearable sensors and imagers are receiving attention from diverse social sectors, the freely attachable photothermoelectric (PTE) conversion technique should be evaluated to develop a highly usable safety sensor network. Although carbon nanotube (CNT)‐related materials should be effective, the key parameters/structures that maximize PTE conversion have not been clarified, thus hindering optimum device design and practical use. Herein, the flexible, sensitive broadband photodetection operation based on a coupling configuration between the CNT film photo/heat/electron channel and metal electrode is evaluated. Experimental PTE measurements and steady‐state thermal distribution simulations reveal that a series coupling of a p‐type CNT film channel and a highly negative Seebeck coefficient counter metal electrode facilitate superior photodetection performances than those of a parallel coupling configuration. Furthermore, subsequent device designs provide sensitive broadband photodetection from the millimeter‐wave to visible light wavelength regions with a minimum noise equivalent power of 5 pWHz−1/2 in an uncooled nonvacuum condition. Simultaneously, the mechanical flexibility of the proposed photodetector allows for its use in freely attachable sheet imager applications on curvilinear objects, and the nondestructive 3D photomonitoring of a defective intricately bent sample is demonstrated.
The photo-thermoelectric (PTE) effect in electronic materials effectively combines photo-absorption-induced local heating and associated thermoelectric conversion for uncooled and broadband photo-detection. In particular, this work comprehensively summarizes the operating mechanism of carbon nanotube (CNT)-film-based PTE sensors and ubiquitous non-destructive inspections realized by exploiting the material properties of CNT films. Formation of heterogeneous material junctions across the CNT-film-based PTE sensors, namely photo-detection interfaces, triggers the Seebeck effect with photo-absorption-induced local heating. Typical photo-detection interfaces include a channel–electrode boundary and a junction between P-type CNTs and N-type CNTs (PN junctions). While the original CNT film channel exhibits positive Seebeck coefficient values, the material selections of the counterpart freely govern the intensity and polarity of the PTE response signals. Based on these operating mechanisms, CNT film PTE sensors demonstrate a variety of physical and chemical non-destructive inspections. The device aggregates broad multi-spectral optical information regarding the targets and reconstructs their inner composite or layered structures. Arbitrary deformations of the device are attributed to the macroscopic flexibility of the CNT films to further monitor targets from omni-directional viewing angles without blind spots. Detection of blackbody radiation from targets using the device also visualizes their behaviors and associated changes.