Crude oil is an attractive fuel for energy production, since its use does not require additional processing costs. Existing technologies for burning liquid fuel do not always ensure the achievement of the modern ecological and energy performance when using highly viscous and substandard fuels. This relates to unstable ignition and combustion of such fuels in the combustion chamber, relatively fast coking of the burner surfaces, etc. The work deals with investigation of crude oil burning in a flow of superheated steam as a promising way to reduce nitrogen oxides (NOx) and increase the completeness of fuel combustion. The experiments were carried out using an original burner where liquid fuel is sprayed due to interaction with a high-velocity flow of superheated steam. This method of spraying allows the creation of a highly dispersed two-phase flow and prevents nozzle chocking and coking when using substandard fuel and waste. At the same time, steam gasification of products of fuel thermal decomposition allows the reduction of toxic emissions, increasing carbon burnout. The regimes of crude oil burning in a modernized burner that provide high completeness of fuel combustion (~44 MJ/kg) with a low content of nitrogen oxides and carbon monoxide in the combustion products have been determined. The amount of these toxic components corresponds to class 1 of EN 267. The results obtained confirm the effectiveness of the investigated method of fuel spraying by a superheated steam jet for environmentally friendly crude oil burning, including this process in the low-power burners (~15 kW). Such devices can be used for the cleaner elimination of liquid hydrocarbon waste with the receipt of thermal energy.
1 May 2020 in Journal of Applied Mechanics and Technical Physics
A series of experimental investigations is performed for determining the thermal and environmental characteristics of burning heavy fuel oil of the M-100 type sprayed by a jet of superheated steam in a laboratory prototype of a new burner. A scheme of liquid fuel burning preventing choking of narrow fuel channels of injectors is proposed; this scheme ensures effective burning of high-viscosity fuels and wastes. The process of stable burning of heavy fuel oil in a low-power (7 kW) burner with low concentrations of toxic emissions and high combustion efficiency is realized.
Currently, thermal power plants operating on hydrocarbon fuels (gas, fuel oil, peat, shale, etc.) are one of the main sources of electricity. An effective and promising method for suppressing harmful emissions (NOx, carbon oxides, soot) from the combustion of fossil fuels is the injection of steam into the combustion chamber. The influence of various mathematical submodels was studied on the accuracy of the numerical simulation of the process of n-heptane combustion in a laboratory burner with steam additive to the reaction zone as a promising chemical engineering method for the disposal of substandard liquid fuels and combustible waste with the production of thermal energy. The problem was solved in a three-dimensional stationary formulation. Systematic verification of these submodels, and a comparison of the results of the calculation with the experimental data obtained were carried out. The comparison with the experimental data was carried out for gas components and temperature distribution at the burner outlet; high agreement of the results was achieved. Optimal submodels of the methodology for calculating the process of fuel combustion in a jet of steam were determined. The best agreement with the experiment data was obtained using the EDC model in combination with a mechanism consisting of 60 components and 305 elementary reactions. More correct simulation results were obtained using the RSM turbulence model and the DO radiation model.
Waste-to-energy approaches, aimed at using cheap energy carriers (oil production and refining waste, etc.), require the creation of new technologies with high energy efficiency and low emissions. One of the environmentally friendly methods is a superheated steam injection (SIM) into the combustion zone. At the same time, trends in CO2 reduction and recycling make carbon dioxide more attractive to use together with, or instead of, steam. This paper experimentally investigated the possibility of upgrading SIM to steam and the carbon dioxide injection method (SCIM) or the carbon dioxide injection method (CIM), where superheated steam and carbon dioxide are supplied together or completely replaced by CO2. In the example of diesel fuel, the characteristics of the combustion of liquid hydrocarbons in the presence of a mixture of superheated steam with CO2 in a spray burner are obtained and compared. It shows that a high completeness of fuel combustion is observed for all the studied modes. The analysis of combustion product composition demonstrates that when replacing the superheated steam with carbon dioxide, the levels of CO and NOx in the combustion products increase by 25%. All the investigated regimes comply with the EN:267 standard. The results obtained show that it is possible to realize SCIM and CIM approaches for waste-to-energy with the use of CO2.
1 August 2023 in Combustion, Explosion, and Shock Waves
A pioneering study of the characteristics of combustion of liquid hydrocarbons in a superheated steam jet under conditions of a closed burner is performed by an example of the diesel fuel. An upgraded design of an original low-power burner is presented. It is based on the principle of fuel atomization by a high-velocity steam jet and offers a possibility of controlling injection of primary and secondary air. Amounts of pollutants ejected into air are determined for different air-to-fuel ratios inside the burner. First comparisons of the developed burner with a commercial liquid-fuel burner (Weishaupt burner) are performed. It is shown that addition of superheated steam ensures a high combustion efficiency and low contents of CO and NO\(_{x}\) in combustion products satisfying the most rigorous European standards.