This article proposes a contour error estimation (CEE) and compensation method for computer numerical control (CNC) systems based on the long short-term memory neural network. This is achieved by performing modeling of each axis to predict the tracking error, calculating the actual trajectory, estimating the contour error, and modifying the reference trajectory. First, linear feature selection based on a simplified single-axis model and nonlinear feature selection based on a circular test are performed to achieve tracking error prediction. Then, a spline-approximation-based CEE method is proposed to estimate the contour error between the reference trajectory and the predicted trajectory. Finally, contour error compensation is performed on the reference trajectory before it is run on CNC systems. The proposed method is validated through experiments on a three-axis CNC system.

Optics InfoBase is the Optical Society's online library for flagship journals, partnered and copublished journals, and recent proceedings from OSA conferences.

In this paper, a contour error control strategy based on spatial iterative learning control (sILC) is developed for repetitive processing of five-axis computer numerical control (CNC) machine tools. A curve approximation method with an adaptive moving window is developed to achieve accurate tool position and orientation contour error estimation, and a five-axis contour error control strategy based on sILC is proposed. The compensation method is derived using an sILC algorithm to modify the geometric reference path instead of modifying the controller. The experimental results show that the proposed control strategy reduces contour errors of five-axis CNC machine tools, and it outperforms the traditional tracking error control.

In radial basis function neural network (RBFNN)-based real-time learning tasks, forgetting mechanisms are widely used such that the neural network can keep its sensitivity to new data. However, with forgetting mechanisms, some useful knowledge will get lost simply because they are learned a long time ago, which we refer to as the passive knowledge forgetting phenomenon. To address this problem, this article proposes a real-time training method named selective memory recursive least squares (SMRLS) in which the classical forgetting mechanisms are recast into a memory mechanism. Different from the forgetting mechanism, which mainly evaluates the importance of samples according to the time when samples are collected, the memory mechanism evaluates the importance of samples through both temporal and spatial distribution of samples. With SMRLS, the input space of the RBFNN is evenly divided into a finite number of partitions, and a synthesized objective function is developed using synthesized samples from each partition. In addition to the current approximation error, the neural network also updates its weights according to the recorded data from the partition being visited. Compared with classical training methods including the forgetting factor recursive least squares (FFRLS) and stochastic gradient descent (SGD) methods, SMRLS achieves improved learning speed and generalization capability, which are demonstrated by corresponding simulation results.