Polymers have a reputation for several advantageous characteristics like chemical resistance, weight reduction, and simple form-giving processes. The rise of additive manufacturing technologies such as Fused Filament Fabrication (FFF) has introduced an even more versatile production process that supported new product design and material concepts. This led to new investigations and innovations driven by the individualization of customized products. The other side of the coin contains an increasing resource and energy consumption satisfying the growing demand for polymer products. This turns into a magnitude of waste accumulation and increased resource consumption. Therefore, appropriate product and material design, taking into account end-of-life scenarios, is essential to limit or even close the loop of economically driven product systems. In this paper, a comparison of virgin and recycled biodegradable (polylactic acid (PLA)) and petroleum-based (polypropylene (PP) & support) filaments for extrusion-based Additive Manufacturing is presented. For the first time, the thermo-mechanical recycling setup contained a service-life simulation, shredding, and extrusion. Specimens and complex geometries with support materials were manufactured with both, virgin and recycled materials. An empirical assessment was executed through mechanical (ISO 527), rheological (ISO 1133), morphological, and dimensional testing. Furthermore, the surface properties of the PLA and PP printed parts were analyzed. In summary, PP parts and parts from its support structure showed, in consideration of all parameters, suitable recyclability with a marginal parameter variance in comparison to the virgin material. The PLA components showed an acceptable decline in the mechanical values but through thermo-mechanical degradation processes, rheological and dimensional properties of the filament dropped decently. This results in significantly identifiable artifacts of the product optics, based on an increase in surface roughness.

The use of poles in sports, to support propulsion, is an integral and inherent component of some sports disciplines such as skiing (cross-country and roller), Nordic walking, and trail running. The aim of this review is to summarize the current state-of-the-art of literature on multiple influencing factors of poles in terms of biomechanical and physiological effects. We evaluated publications in the subfields of biomechanics, physiology, coordination, and pole properties. Plantar pressure and ground reaction forces decreased with the use of poles in all included studies. The upper body and trunk muscles were more active. The lower body muscles were either less active or no different from walking without poles. The use of poles led to a higher oxygen consumption (VO2) without increasing the level of perceived exertion (RPE). Furthermore, the heart rate (HR) tended to be higher. Longer poles reduced the VO2 and provided a longer thrust phase and greater propulsive impulse. The mass of the poles showed no major influence on VO2, RPE, or HR. Solely the activity of the biceps brachii increased with the pole mass.

The surge in global population growth and the escalating demand for social and economic prosperity present formidable challenges in the 21st century. However, asserting the sustainability of some ecological impact reduction initiatives, such as recycling, requires a comprehensive evaluation within various domains, including performance, ecology, and economics, and contemporary advancements in integrating quantitative assessments of material and manufacturing properties, coupled with mathematical decision-making approaches, contribute to mitigating subjectivity in determining the efficiency of recycling. This paper implements a robust multi-criteria decision-making (MCDM) approach to address the complexities of recycling, validating its implementation and effectiveness through a case study. The focus is set on the application of bio-based polylactic acid (PLA) and petroleum-based polypropylene (PP) additively manufactured (AM) parts produced through Fused Filament Fabrication (an approach to ecology/performance domains). The work introduces a cost analysis focusing on calculating thermomechanical recycling within the economic domain. The well-known Analytical Hierarchical Process (AHP) provides a structured framework for decision-making (the ecological impact domain) with the focus being on application. The assessment or recycling viability, encompassing AHP calculations, preprocessing, and supplementary tools, is provided by developing an open-source software tool for practitioners in the field of material science and manufacturing. The results indicate a preference for industrial-scaled recycling over virgin or lab-recycled manufacturing, particularly for petroleum-based polypropylene. The versatility and simple utilization of the software tool allow seamless integration for diverse use cases involving different materials and processes.

According to standards, the heel soles of running shoes are currently tested with an energy absorption of 5 J. This study offers an alternative method to improve the measurement of cushioning properties. The new method uses the ratio of absorbed energy to applied force and determines the maximum of this ratio (optimum or shoulder point) and the associated optimal force, energy, and displacement. This method was applied to 112 shoe models using compression testing. The method was found to be insensitive to strain rates and identified shoes that were over-, well-, or under-designed (running before, at, or after the shoulder point, respectively) relative to the range of the first ground reaction force peak (0.700–2 kN). The optimum ratio was between 0.6 J/kN (barefoot shoes) and 11.2 J/kN (Puma RuleBreaker), the optimal energy was between 0.5 and 40.6 J, the optimal force was between 0.1 and 4.6 kN, and the optimal displacement was between 3 and 23 mm. Participants ran at or near the shoulder point (within the design forgiveness range) unless they were too heavy and ran at their preferred running speed. This study proposes replacing current standards with the new method, allowing consumers to make informed decisions regarding injury prevention while running.

Backpacks play a pivotal role in facilitating the transportation of essential items, particularly within the realm of physical activities. In demanding physical environments such as mountain sports, effective thermoregulation, pressure absorption, and distribution become paramount due to the repetitive interaction between the athlete’s back and the corresponding area of the backpack. Given that the backpack pads serve as a crucial component of this system, acting as the intermediary layer between the human body and the backpack itself, this study delves into the mechanical and thermoregulatory properties of these components. Specifically, it compares a commercially available pad configuration with five lattice structures manufactured using additive manufacturing techniques. These methods include Large-Volume Filament printing, Multi-Jet Fusion, High-Speed Laser Sintering, and Laser Sintering, with an additional post-processing step—smoothening—for the Multi-Jet Fusion pads. All pads are evaluated on both standardized test protocols regarding mechanics, surface roughness, and humidity as well as a biomechanical setup. For continuous measurement during biomechanical testing, a sensor system including pressure, humidity, and temperature sensors is developed. In addition, a thermal camera was used to measure surface temperature at the back. Throughout the biomechanical testing, 20 male athletes performed a 15 min treadmill walk at 5 km/h and an incline of 6° with all pad configurations, wearing a commercially available backpack with an additional 8 kg of mass. The results revealed significant preferences regarding temperature and humidity uptake, backed up by the standardized test procedures. Furthermore, investigations with the customized sensor system show the irrelevance of the damping-improved back plate design. Overall, additively manufactured backpack pads can play a pivotal role in the thermoregulation and personalized design of backpack configurations.