In this study, freeze-drying microencapsulation was proposed as a technology for the production of powdered hop extracts with high stability intended as additives/ingredients in innovative formulated food products. The effects of different carriers (maltodextrin, Arabic gum, and their mixture in 1:1 w/w ratio) on the physical and techno-functional properties, bitter acids content, yield and polyphenols encapsulation efficiency of the powders were assessed. Additionally, the powders’ stability was evaluated for 35 days at different temperatures and compared with that of non-encapsulated extract. Coating materials influenced the moisture content, water activity, colour, flowability, microstructure, and water sorption behaviour of the microencapsulates, but not their solubility. Among the different carriers, maltodextrin showed the lowest polyphenol load yield and bitter acid content after processing but the highest encapsulation efficiency and protection of hop extracts’ antioxidant compounds during storage. Irrespective of the encapsulating agent, microencapsulation did not hinder the loss of bitter acids during storage. The results of this study demonstrate the feasibility of freeze-drying encapsulation in the development of functional ingredients, offering new perspectives for hop applications in the food and non-food sectors.

This study evaluated the effect of freezing and frozen storage at three temperatures (−20, −30, −40 °C) on hop (Humulus lupulus L.) secondary metabolites and antioxidant capacity. These temperatures were selected based on the glass transition temperature (T_g’) of the maximally freeze-concentrated matrix. Cones were analyzed after freezing (t₀) and up to 360 days (t₃₆₀) by high-performance liquid chromatography with ultraviolet diode-array detection (HPLC-UV/DAD) for bitter acids, prenylflavonoids and phenolic acids, and by the Folin–Ciocalteu, ABTS the radical cation scavenging assay (ABTS) and the ferric-reducing antioxidant power assay (FRAP) assays for total phenolic content and antioxidant activity. Confocal laser scanning microscopy (CLSM) at t₃₆₀ was used to relate microstructural damage to metabolite retention. Freezing at −40 °C ensured the highest retention of bitter acids, phenolic acids (gallic, syringic, vanillic, caffeic, chlorogenic), and antioxidant capacity, whereas xanthohumol and 8-prenylnaringenin reached their maximum levels at −30 and −20 °C, respectively. During frozen storage, changes in metabolite profiles were mainly driven by storage time rather than temperature; over 360 days, α-acids, colupulone, xanthohumol and selected phenolic acids increased, while most other compounds declined. Multivariate analysis and CLSM elucidated the relationships between process conditions, tissue structure and metabolite profiles, enabling the selection of freezing and storage temperatures to optimally preserve different targets of hop bioactives and overall indicating −40 °C as the most effective.