Porous pavements are designed and used in current construction practices to address environmental and safety issues related to wet weather. Porous rubber pavement (PRP) is a novel porous pavement material consisting of recycled crumb tire rubbers, stone aggregates, and polyurethane binders. The higher permeability (up to 45% of air voids) of PRP and its composition offers excellent benefits to the urban hydrological system and environment. Due to its recent outset in the Canadian climate, its properties and performance are not yet investigated. This research investigates PRP’s properties and performance as pavement material through the construction of two trial sections incorporating three newly developed PRP mixes along with a Control Mix. Samples were obtained from the field and tested in the laboratory to determine the mechanical and durability properties, including indirect tensile strength, moisture-induced damage due to freeze-thaw cycles and permanent deformation. A field evaluation was also performed three times: right after construction, three weeks later and after seven months to determine stiffness, frictional properties, roughness and permeability. The results revealed that all PRP mixes exhibited excellent permeability and retained more than 68% of tensile strength after five freeze-thaw cycles. Although PRP showed significantly lower initial elastic modulus than conventional pavement material, ranging between 28 MPa to 59 MPa, in the springtime none of them went below 23 MPa. Material composition, site geometry and subgrade conditions were found to be the main factors influencing the field performance of PRP pavement.

With the rise in stormwater runoffs, permeable pavement like polyurethane-bound porous rubber pavement (PRP) offers a viable solution for urban stormwater management. Composed of stone and recycled crumb rubber aggregates bound by polyurethane, PRP features high air voids. This study explores PRP’s mechanical behaviour and freeze–thaw durability in cold climates, essential for sustainable urban infrastructure. We developed methods for sample preparation and air void assessment in PRP and conducted tests on compressive and indirect tensile strength, plus moisture-induced damage. Two scenarios were investigated: one examined four new mixes of varied compositions, and the other focused on mixes with different binders (aliphatic and aromatic). Our investigation reveals insights into PRP’s mechanical behaviour under colder climate conditions. The study shows that higher proportions of stone aggregates and binders enhance mechanical strength, while increased rubber content improves freeze–thaw durability. Furthermore, we found that different binders affect strength variations. The study concludes PRP is effective for low-traffic pavements in colder, freeze–thaw regions.

Permeable pavements are vital in sustainable urban water management, addressing critical challenges while enhancing environmental resilience. This study focuses on the innovative polyurethane-bound Porous Rubber Pavement (PRP), which possesses high permeability and elasticity due to its unique composition of stone and crumb rubber aggregates with polyurethane binders. PRP’s useful benefits, such as noise reduction, efficient snow/ice management, and others, enhance its appeal, emphasizing the necessity for a thorough investigation into its performance and characteristics, especially in North America. To address these gaps, this paper comprehensively analyzes PRP’s durability and performance, including its strength range, failure criteria, and susceptibility to moisture-induced damage. Various testing methods are utilized, such as evaluating the abrasion loss of the stone aggregate, rutting, stripping due to moisture susceptibility, resistance to degradation from impact and abrasion, and permeability tests. This study evaluates five distinct mix compositions with varied proportions of aggregates and binders. Further, it investigates the effects of different binder types on PRP performance, such as aromatic and aliphatic binders obtained from various sources. Upon the analysis of the comprehensive test results, it was found that the mix characterized by increased rubber aggregates and a high binder content demonstrated a superior performance across various tests for PRP applications. This mix exhibited an enhanced resistance to abrasion, raveling, rutting, and permanent deformation, showcasing its durability and functionality. Additionally, when combined with an aliphatic binder, it displayed an optimal performance even in challenging freeze–thaw conditions, making it a recommended choice for long-term pavement solutions.