The article is divided into three main parts. The first part provides an overview of the existing literature on theoretical methods for calculating the optimal air distribution in mines according to the criteria of energy efficiency and providing all sections of mines with the required amount of air. It is shown that by the current moment there are many different formulations of the problem of searching the optimal air distribution, many different approaches and methods for optimizing air distribution have been developed. The case of a single (main) fan is most fully investigated, while for many fans a number of issues still remain unresolved. The second part is devoted to the review of existing methods and examples of the automated mine ventilation control systems implementation in Russia and abroad. Two of the most well-known concepts for the development of such systems are automated ventilation control systems (AVCS) in Russia and the CIS countries and Ventilation on demand (VOD) abroad. The main strategies of ventilation management in the framework of the AVCS and VOD concepts are described and also the key differences between them are shown. One of the key differences between AVCS and VOD today is the automatic determination of the operation parameters of fan units and ventilation doors using the optimal control algorithm, which is an integral part of the AVCS. The third part of the article describes the optimal control algorithm developed by the team of the Mining Institute of the Ural Branch of the Russian Academy of Sciences with the participation of the authors of the article. In this algorithm, the search for optimal air distribution is carried out by the system in a fully automated mode in real time using algorithms programmed into the microcontrollers of fans and ventilation doors. Minimization of energy consumption is achieved due to the most efficient selection of the fan speed and the rate of ventilation doors opening and also due to the air distribution shift control and the partial air recirculation systems introduction. It is noted that currently the available literature poorly covers the issue related to emergency operation modes ventilation systems of mines and also with the adaptation of automated control systems to different mining methods. According to the authors, further development of automated ventilation control systems should be carried out, in particular, in these two areas.
The thermal regime of underground mines, shaped by air temperature, velocity, and relative humidity, is a crucial factor for production and the health and safety of miners. While many aspects of this thermal regime have been thoroughly studied in the literature, local heat sources from mechanized equipment, such as load–haul–dump machines, conveyors, and auxiliary fans, have received comparatively little attention despite their significant impact on the thermal environment in mining development areas and stopes. This paper presents findings from a comprehensive study of the microclimatic air parameters in several nickel–copper and potash mines. We focus specifically on variations in air temperature in areas where mining equipment is operational. The heat output from different types of equipment, including load–haul–dump units, cutter–loaders, drilling rigs, conveyors, and auxiliary fans, has been quantified. We established empirical relationships for heat emissions from these machines and conducted a comparative analysis of their heat outputs. The main advantage of these relationships is their simplicity and the minimal number of input parameters required, making them practical for use in the field.
This paper presents an unsteady coupled heat transfer model in mine air and surrounding rock mass in the presence of distributed heat sources. The case of distributed heat sources is typical when analyzing the temperature distribution in mine excavations equipped with conveyor systems. For this case, the asymptotic value of the air temperature at the end of the mine excavation is determined not only by the heat exchange between the air and surrounding rock mass but also by the thermal power of distributed heat sources and the total airflow. This conclusion is confirmed by the experimental data presented in the paper for a longwall in a potash mine. We formulate the mathematical model and calculate the distribution of air parameters along the length of an excavation, considering heat release from the conveyor and surrounding rock mass. The results show that a distributed heat release is necessary for correctly calculating the air temperature in working areas. The numerical simulations allow us to recommend a redistribution of air between the haulage and conveyor roadways in the presence of distributed heat sources.
For heat rejection, small air-cooling towers are widely used in mine ventilation systems. However, the thermal efficiency of the cooling towers can be significantly affected by their geometrical arrangement and crosswind conditions. In certain ambient conditions, heated air coming from an exit of one tower can flow to intakes of other towers, which leads to a reduction in the thermal efficiency of the entire ventilation system. The aim of this study was to investigate the influence of crosswind speed and tower spacing on the temperature and moisture content of intakes of cooling towers. For this purpose, a three-dimensional CFD model of the non-isothermal turbulent flow of moist air around cooling towers is proposed. The model is based on the Reynolds-averaged Navier–Stokes equations with a standard turbulence model which are supplemented by heat transfer and moisture transport equations. The investigation of the effects of the crosswind speed and the tower spacing was carried out for two cooling towers by multiparametric numerical simulation using the CFD model. It was shown that the upstream tower protects the downstream one from the effect of the crosswind. The increase in the crosswind speed causes a rise in temperature and moisture content at the intakes of the downstream tower. The increase in the tower spacing, in general, contributes to a decrease in air temperature at the intakes of the downstream tower. However, at low crosswind speed, the heat transfer at the intakes can rise with the tower spacing due to a reduction in the protection possibilities of the upstream tower. Results of the numerical simulation of airflow around three cooling towers indicated that the increase in the number of cooling towers contributes to a rise in temperature and moisture content at the intakes.
In the cold period of the year, to ensure the required thermal regime in underground mine workings, the air supplied to the mine is heated using air handling systems. In future, the thermodynamic state of the prepared air flow when it is lowered along the mine shaft changes due to the influence of a number of factors. At the same time, the processes of heat and mass exchange between the incoming air and its environment are of particular interest. These processes directly depend on the initial parameters of the heated air, the downcast shaft depth and the presence of water flows into the mine shaft. Based on the obtained experimental data and theoretical studies, the analysis of the influence of various heat and mass transfer factors on the formation of microclimatic parameters of air in the downcast shafts of the Norilsk industrial district mines is carried out. It is shown that in the presence of external water flows from the flooded rocks behind the shaft lining, the microclimatic parameters of the air in the shaft are determined by the heat transfer from the incoming air flow to the underground water flowing down the downcast shaft lining. The research results made it possible to describe and explain the effect of lowering the air temperature entering the underground workings of deep mines.
A theoretical study of the formation of water build-up, or water blanketing, and its influence on the ventilation of mine upcast shafts was carried out. Two scenarios for droplet moisture accumulation in the shaft were considered: condensation from saturated air rising up the shaft and groundwater inflows through the leaky shaft lining. Analytical dependencies of the pressure drop due to the influence of water build-up versus the outgoing air flow velocity and the height of the groundwater source were obtained, taking into account the fractional composition of the droplet moisture. Practical arrangements are proposed to reduce the influence of the effect of water build-up in upcast shafts in the case of groundwater inflows through the leaky shaft lining.