The unreasonable parameters of mill liner lifter bars will not only decrease the operating rate of the mill and increase electricity consumption but, also, seriously restrict the production capacity of the mill. Therefore, optimizing the parameters of liner lifter bars is helpful to save energy, improve its production capacity, and increase benefits for enterprises. Given the unreasonable parameters of the lifter bars of the semi-autogenous grinding (SAG) mill in a beneficiation plant in Yunnan (China), the distinct element method (DEM) with orthogonal tests was used to conduct simulation, the simulation results demonstrating that the three parameters all had significant influence on the collision energy, with the order of group numbers > angles > heights by the analysis of range and variance, and the optimal parameters combination, with angles of 20°, groups of 12, and heights of 210 mm, was obtained. Then, the lifer bars optimized were applied in industrial tests to verify their effect, and the results illustrated that all of the service life of lifter bars, the operating rate, production capacity, and electricity consumption were significantly improved at 159 days, 92.32%, 54.37 t/h, and 21.45 kW·h/t, respectively. This paper proposes a reference for the similar design and optimization of lifter bars for the other beneficiation plants.

Laboratory and industrial tests were conducted to study the impact of grinding media material on key indicators such as grinding product particle size, sodium cyanide consumption, gold recovery rate, unit power consumption, and ball consumption. Laboratory test results indicate that the reasonable mixing of ceramic and steel balls can achieve an increase of more than 2.8% in the fineness of the grinding product (−0.038 mm), an increase of 0.3% in the gold recovery rate, and a decrease of 1.3 kg/t in the consumption of sodium cyanide. Industrial trial studies indicate that, compared to the traditional steel ball scheme, using a ceramic ball to steel ball mass ratio of 3:1 under conditions of processing 50,000 tons of gold concentrate annually can save a total of 1.31 million yuan in annual ball consumption, electricity consumption, and cyanide consumption costs. Additionally, the improved recovery rate generates an additional economic benefit of 3.63 million yuan, resulting in an annual comprehensive economic benefit increase of 4.94 million yuan. In summary, in gold cyanide leaching grinding, the mixture ratio between ceramic balls and steel balls demonstrates significant potential for energy conservation, cost reduction, and efficiency enhancement, providing a theoretical basis and technical support for subsequent process optimization and green gold extraction.