The evolution of the microstructures and properties of large direct chill (DC)-cast Al-Cu-Mn alloy ingots during homogenization was investigated. The results revealed that the Al-Cu-Mn alloy ingots had severe microsegregation and the main secondary phase was Al₂Cu, with minimal Al₇Cu₂Fe phase. Numerous primary eutectic phases existed in the grain boundary and the main elements were segregated at the interfaces along the interdendritic region. The grain boundaries became discontinuous, residual phases were effectively dissolved into the matrix, and the segregation degree of all elements was reduced dramatically during homogenization. In addition, the homogenized alloys exhibited improved microstructures with finer grain size, higher number density of dislocation networks, higher density of uniformly distributed θ′ or θ phase (Al₂Cu), and higher volume fraction of high-angle grain boundaries compared to the nonhomogenized samples. After the optimal homogenization scheme treated at 535 °C for 10 h, the tensile strength and elongation% were about 24 MPa, 20.5 MPa, and 1.3% higher than those of the specimen without homogenization treatment.

In this work, the effects of Ce content (0.1%, 0.2%, and 0.3 wt%) on the microstructures and mechanical properties of Al-Cu-Li alloys were investigated. The results show that the grains of Al-Cu-Li alloy are refined by adding Ce element. When Ce content is less than 0.1%, the ultimate strength of the alloy increases with the increase of Ce content. However, the ultimate strength of the alloy decreases when Ce content is above 0.1%. For Al-Cu-Li alloy with different Ce content, the aging precipitation of T₁ and θ′ phases play the main strengthening role. When Ce content increases from 0.1 to 0.3%, dynamic recrystallization is promoted during hot deformation. The recrystallization of the alloys is inhibited after T6 treatment with the increase of Ce content, which can be attributed to existence of the Al₈Cu₄Ce phases on the grain boundary. This work provides an economical and convenient method for improving the properties of Al-Cu-Li alloys by Ce addition.

The effects of various rolling reductions (64.7%, 72.1%, 81.4% and 88.2%) on the microstructures and mechanical behaviors of Sc-containing Al-3.2Cu-1.5Li-based alloys were experimentally investigated through XRD, SEM (equipped with EBSD), TEM and the tensile test. The results showed that the grains of hot-rolled and T6-treated alloys are mainly dominated by substructure features, and the addition of the trace Sc element can obviously impede the static and dynamic recrystallization due to the formation of fine and stable nano-Al₃(Sc, Zr) particles. Additionally, the combined effects of fine grains, dispersion, substructure and precipitation strengthening make the alloys with a rolling reduction of 81.4% possess higher tensile properties. With an increase in the rolling reduction, the tensile strength of the alloys increases first and then decreases, while the elongation gradually increases and then reaches a plateau, which was ascribed to the variation in the grain size and substructure features.