With the escalating intricacy of downhole operational scenarios, encompassing frequent well cycling, acidification, multi-stage fracturing, steam injection, and intensive extraction, the efficacy of traditional casing-string-design methods rooted in strength considerations is progressively unveiling its limitations. Henceforth, it becomes imperative to establish string-design method standards that embrace the entirety of a well’s lifecycle, encompassing the phases of drilling, completion, fracturing, and production operations. Beginning with an analysis of the advantages and limitations of traditional casing-string-design methods, this paper introduces the features of strain and sealing design methods developed for the full lifecycle of the string. The strain design method, a departure from conventional design philosophies, enables the design concept of the controllable deformation of the pipe string. The sealing design method currently stands as the sole standard method for the design of tubing strings. Simultaneously, this paper proposes the establishment of a time dimension-based lifecycle pipe string-design method standard. This approach considers the trend of pipe strength degradation, effectively addressing the safety concerns related to pipe string design in production and operation.

In the increasingly complex environment of downhole working conditions such as frequent opening and closing of oil and gas wells, acidification/multi-stage fracturing, steam huff and puff, and strong injection and production, the traditional casing string design method standards based on strength design have gradually highlighted their limitations. It is necessary to formulate string design method standards that consider the full life cycle of wells such as drilling and completion, fracturing, and production operations. Starting from the analysis of the advantages and disadvantages of traditional casing string design methods, this paper presents the characteristics of the strain design methods and seal design methods that have been formulated for the life cycle of the string. The strain design method breaks through the traditional design concept and allows the design concept of controllable deformation of the pipe string. The sealing design method is currently the only standard method for the design of tubing strings. At the same time, it further proposes to consider the trend of pipe strength deterioration and establish a time dimension-based life cycle pipe string design method standard, which effectively solves the safety problem of pipe string design in production and operation.

The sulfide stress cracking (SSC) behavior of three micro-alloying 110 ksi grade Cr-Mo casing steels were evaluated according to the A-Method tensile test specified in the NACE TM0177 standard (NACE A-method). The fractures of SSC specimens and the micro-structures of the casing steels were characterized by scanning electron microscopy (SEM) with electron backscattering diffraction (EBSD) and transmission electron microscopy (TEM) in the BF and STEM mode. The results show that on the premise of 110 ksi, the yield strength of Co-Mo steel was satisfactory, finer spherical carbides increased the number of irreversible traps; widened polygonised martensitic laths, lowered dislocation density, and lowered the proportion of high-angle grain boundaries and the Σ3 boundaries decreased hydrogen permeability and diffusivity. The SSC resistance of Co-Mo steel with above micro structure characteristics was enhanced.