In recent years, the environmental impacts of plastic production and consumption have become increasingly significant, particularly due to their petroleum-based origins and the substantial waste management challenges they pose. Currently, global plastic waste production has reached 413.8 million metric tons across 192 countries, contributing notably to greenhouse gas emissions. Bioplastics have emerged as eco-friendly alternatives, with bioplastic carrier bags composed of 20% starch, 10% additives, and 70% polybutylene adipate terephthalate (PBAT) being the focus of this research. This study aimed to evaluate the biodegradation of these bioplastic bags under industrial composting conditions, addressing the gap in the existing literature that often lacks real-world applicability. A large-scale composting experiment was conducted using 37.5 tons of manure/wood and 50 tons of biopolymer bags over 12 weeks. Results showed that compost temperatures peaked at 70 °C and remained above 50 °C, pH levels stabilized at 8.16, and electrical conductivity was recorded at 1251 μs cm⁻¹. Significant changes were observed in key metrics, such as the carbon-to-nitrogen ratio and organic matter content. Disintegration tests revealed that 95% of the bags disintegrated by the 12th week, though ecotoxicity tests indicated varying germination inhibition rates. Advanced analytical methods (Fourier transform infrared spectroscopy, gas chromatography coupled with mass spectrometry) highlighted morphological and chemical transformations in the bags. This research enhances understanding of bioplastic degradation in real-world composting environments and suggests potential improvements to existing standards, promoting sustainable waste management solutions.

Bioplastics have emerged as a promising alternative to conventional plastics, marketed as environmentally friendly and sustainable materials. They provide a variety of methods for efficient waste management contributing to the goals of the circular economy. At their end-of-life stage, bioplastics can generate added value through aerobic and anaerobic biological treatments (composting or anaerobic digestion). In this study, biomethane potential (BMP) tests were carried out under mesophilic conditions on eight different catering biodegradable plastics available in the market and certified as being biodegradable under industrial composting conditions. Chemical analysis of the biodegradable plastics included elemental analysis, Fourier-transform infrared spectroscopy, and inductively coupled plasma–optical emission spectrometry. Key differences were observed in total solids (TS) and volatile solids (VS) contents between the studied biopolymer products. TS values ranged between 85.00 ± 0.26% (Product 8) and 99.16 ± 0.23% (Product 4), whereas VS content ranged between 64.57 ± 0.25 %wm (Product 6) and 99.14 ± 0.17 %wm (Product 4). Elemental analysis (elements C, H, N, S, and O) was used to estimate the theoretical methane production (ThBMP) of each product. The highest ThBMP (538.6 ± 8.7 NmL/gVS) was observed in Product 4 correlated with the highest C and H contents, while the lowest ThBMP (431.8 ± 6.1 NmL/gVS) was observed in Product 2. Significant differences were recorded between BMP values according to the chemical composition of the polymers. The average of BMP values ranged between 50.4 ± 2.1 NmL/gVS and 437.5 ± 1.0 NmL/gVS. Despite being characterized by the same composition (cellulose/cellulose derivatives and calcium carbonate), Products 2, 3, and 6 revealed significant differences in terms of TS, VS, ThBMP, and BMP. Furthermore, a significant statistical relationship (p < 0.001) was found between time (days) and BMP values of the eight products (R² = 0.899–0.964) during the initial phase. The study confirmed that cellulose-based materials can convert efficiently under mesophilic conditions into methane, at a relatively short retention time; hence, they can be regarded as a promising material for co-digestion with feedstock in industrial anaerobic biogas plants. In contrast, biodegradation of polylactic acids (PLA) does not occur under mesophilic conditions, and hence, pre-treatment of the polymers is recommended. Moreover, PLA-containing products are highly affected by the presence of other components (e.g., polybutylene adipate terephthalate and cellulose/cellulose derivatives).

The current energy crisis and waste management problems have compelled people to find alternatives to conventional non-renewable fuels and utilize waste to recover energy. Pyrolysis of plastics, which make up a considerable portion of municipal and industrial waste, has emerged as a feasible resolution to both satisfy our energy needs and mitigate the issue of plastic waste. This study was therefore conducted to find a solution for plastic waste management problems, as well as to find an alternative to mitigate the current energy crisis. Pyrolysis of five of the most commonly used plastics, polyethylene terephthalate (PET), high- and low-density polyethylene (HDPE, LDPE), polypropylene (PP), and polystyrene (PS), was executed in a pyrolytic reactor designed utilizing a cylindrical shaped stainless steel container with pressure and temperature gauges and a condenser to cool down the hydrocarbons produced. The liquid products collected were highly flammable and their chemical properties revealed them as fuel alternatives. Among them, the highest yield of fuel conversion (82%) was observed for HDPE followed by PP, PS, LDPE, PS, and PET (61.8%, 58.0%, 50.0%, and 11.0%, respectively). The calorific values of the products, 46.2, 46.2, 45.9, 42.8 and 42.4 MJ/kg for LPDE, PP, HPDE, PS, and PET, respectively, were comparable to those of diesel and gasoline. Spectroscopic and chromatographic analysis proved the presence of alkanes and alkenes with carbon number ranges of C₉–C₁₅, C₉–C₂₄, C₁₀–C₂₁, C₁₀–C₂₈, and C₉–C₁₇ for PP, PET, HDPE, LDPE, and PS, respectively. If implemented, the study will prove to be beneficial and contribute to mitigating the major energy and environmental issues of developing countries, as well as enhance entrepreneurship opportunities by replicating the process at small-scale and industrial levels.

The current scientific literature predominantly focuses on pilot-scale studies concerning the effectiveness of membrane covers in reducing gas emissions during cattle manure composting. Our study centers on the application of a leading market commercial membrane cover (ePTE-TEX_comm) and a locally manufactured one (ProfiCover^®) at industrial processing levels, evaluating their efficacy in mitigating gas emission during the fifth day of the thermophilic phase. Taking into account material inhomogeneities, work environment impact, and efficiency, the results are characteristic of industrial-scale processes rarely discussed in the scientific literature. Our results, obtained with a portable gas sampler and FTIR spectroscopy measurements using corresponding standards, indicate that ePTE-TEX_comm manifested a reduction of 90.8% for NH₃ and 59.6% for CO₂. CH₄ emissions increased, suggesting their potential entrapment. N₂O and propane equivalent experienced reductions of 23.1% and 44.8%, respectively. On the other hand, ProfiCover^® presented emission reductions for NH₃ and CO₂ of 93.3% and 85.9%, respectively. CH₄, contrasting with ePTE-TEXc_omm, showed a significant reduction of 55.6%. N₂O and propane equivalent followed with reductions of 56.7% and 84.5%, respectively. All of this divergence in performance implies a potential trade-off in emission reduction efficacy between the covers. Knowledge sharing between researchers and industry partners is key to translating these technologies into widespread adoption.