The heat transfer in the turbocharger occurs due to the temperature difference between the exhaust gas and intake air, coolant, and oil. This heat transfer causes the efficiency of the compressor and turbine to be distorted, which is known to be exacerbated during low rotational speeds. Thus, this study proposes a method to mitigate the distortion of the test result data caused by heat transfer in the turbocharger. With this method, the representative compressor temperature is defined and the heat transfer rate of the compressor is calculated by considering the effect of the oil and turbine inlet temperatures at low rotation speeds, when the cold and the hot gas test are simultaneously performed. The correction of compressor efficiency, depending on the turbine inlet temperature, was performed through both hot and cold gas tests and the results showed a maximum of 16% error prior to correction and a maximum of 3% error after the correction. In addition, it shows that it is possible to correct the efficiency distortion of the turbocharger by heat transfer by correcting to the combined turbine efficiency based on the corrected compressor efficiency.

In actual vehicle operation, the turbocharger turbine operates at various temperatures, inlet, and backpressure conditions, unlike compressors. The flow rate characteristics of the turbine are generally evaluated under certain conditions using an assembled turbocharger with a compressor and a turbine and a hot gas bench from the turbocharger manufacturer. Flow rate characteristics are also presented as the reduced mass flow rate to correct the flow rate characteristics according to the turbine inlet temperature and pressure. Therefore, the turbine mass flow rate seen in many engine development cases and studies—including the analysis of the turbine performance and characteristics, engine model configuration, and matching of the engine and turbocharger—is calculated according to the reduced turbine mass flow rate performance and turbine inlet temperature and pressure obtained through hot gas bench experiments under certain conditions. However, the performance of the reduced turbine mass flow rate is influenced by the compressor power conditions, and additional correction of the reduced turbine mass flow rate is required when the turbine inlet temperature and turbine backpressure differ from the reference test conditions, such as the hot gas bench test conditions. In this study, the effect of the turbine inlet temperature and turbine backpressure on the performance of the reduced turbine mass flow rate were examined based on the power balance relationship between the compressor and turbine of an automotive turbocharger. The principle of its correction is also presented.