Amplification in toughness and balance with stiffness and strength are fundamental characteristics of biological structural composites, and a long sought-after objective for engineering design. Nature achieves these properties through a combination of multiscale key features. Yet, emulating all these features into synthetic de novo materials is rather challenging. Here, we fine-tune manual lamination, to implement a newly designed bone-inspired structure into fiber-reinforced composites. An integrated approach, combining numerical simulations, ad hoc manufacturing techniques, and testing, yields a novel composite with enhanced fracture toughness and balance with stiffness and strength, offering an optimal lightweight material solution with better performance than conventional materials such as metals and alloys. The results also show how the new design significantly boosts the fracture toughness compared to a classic laminated composite, made of the same building blocks, also offering an optimal tradeoff with stiffness and strength. The predominant mechanism, responsible for the enhancement of fracture toughness in the new material, is the continuous deviation of the crack from a straight path, promoting large energy dissipation and preventing a catastrophic failure. The new insights resulting from this study can guide the design of de novo fiber-reinforced composites toward better mechanical performance to reach the level of synergy of their natural counterparts.

The eXtended finite element method (XFEM) is a powerful tool for structural mechanics, assisting engineers and designers in understanding how a material architecture responds to stresses and consequently assisting the creation of mechanically improved structures. The XFEM method has unraveled the extraordinary relationships between material topology and fracture behavior in biological and engineered materials, enhancing peculiar fracture toughening mechanisms, such as crack deflection and arrest. Despite its extensive use, a detailed revision of case studies involving XFEM with a focus on the applications rather than the method of numerical modeling is in great need. In this review, XFEM is introduced and briefly compared to other computational fracture models such as the contour integral method, virtual crack closing technique, cohesive zone model, and phase-field model, highlighting the pros and cons of the methods (e.g., numerical convergence, commercial software implementation, pre-set of crack parameters, and calculation speed). The use of XFEM in material design is demonstrated and discussed, focusing on presenting the current research on composites and biological and bioinspired materials, but also briefly introducing its application to other fields. This review concludes with a discussion of the XFEM drawbacks and provides an overview of the future perspectives of this method in applied material science research, such as the merging of XFEM and artificial intelligence techniques.

Biofouling refers to the adverse attachment and colonization of fouling organisms, including macromolecules, bacteria, and sessile invertebrates, on the surfaces of materials submerged in aquatic environments. Almost all structures working in watery surroundings, from marine infrastructures to healthcare facilities, are affected by this sticky problem, resulting in massive direct and indirect economic loss and enormous cost every year in protective maintenance and remedial cleaning. Traditional approaches to preventing marine biofouling primarily rely on the application of biocide-contained paints, which certainly impose adverse effects on the ocean environment and marine ecology. Biomimicry offers an efficient shortcut to developing environmentally friendly antifouling techniques and has yielded encouraging and promising results. The anti-fouling strategies learned from nature can be broadly classified into two categories according to the nature of the cues applied for biofouling control. One is the chemical antifouling techniques, which are dedicated to extracting the effective antifoulant compounds from marine organisms and synthesizing chemicals mimicking natural antifoulants. In contrast, the physical biomimetic anti-fouling practices focus on the emulation and optimization of the physical cues such as micro and nanoscale surface topographies learned from naturally occurring surfaces for better antifouling efficacy. In this review, a synopsis of the techniques for manufacturing the biomimetic and bioinspired antifouling surface topographies is introduced, followed by the bioassay to assess the antifouling performance of the structured surfaces. Then, the biomimetic and bioinspired surface topographies that were reported to possess enhanced antifouling competence are introduced, followed by a summary of theoretical modeling. The whole paper is concluded by summarizing the studies' deficiencies so far and outlooking the research directions in the future.

The attachment efficiency of biofouling organisms on solid surfaces depends on a variety of factors, including fouler species, nutrition abundance, flow rate, surface morphology and the stiffness of the solid to which attachment is to be made. So far, extensive research has been carried out to investigate the effects of these factors on the attachment of various fouling species. However, the results obtained are species-dependent and scattered. There is no universal rule that can be applied to predict the attachment efficiency of different species. To solve this problem, the authors carried out meta-analysis of the effects of ten selected factors on attachment efficiency, resulting in a universal correlation between the attachment density and the selected factors, which was validated by attachment tests of tubeworms on PDMS surfaces. The results provide a practical approach to predicting the attachment efficiency of fouling organisms and should be of great value in the design of anti-biofouling materials.