Ceramic Nanostructured Superlattice Coatings (NSC) have broad applicability to improve the parts’ and assemblies’ tribological and mechanical properties for the needs of the automotive and aerospace industries. Improving the material properties using nanocoatings for such a widely used material as, for example, bearing steel 100Cr6 makes it possible to improve the service life of machine parts. In this paper, the correlation dependence between tribological and mechanical properties of the NSC and its surface texture are considered to determine how much surface texture will affect the tribological performance of the coated workpieces, as well as the measuring and evaluation procedure of the nanocoatings, are presented. Three different NSC described by a general empirical formula {TiMe1Me2-CN/TiAlSi-N}n and based on the modified carbonitride/nitride non-stoichiometric chemical composition were created, and their tribological and mechanical properties measured and analyzed in the context with surface texture. NSC deposited by the advanced PVD (Physical vapor deposition) technique demonstrated significantly higher wear resistance (up to 28 times), reasonably lower friction coefficient (CoF) (up to 4 times), and significantly higher hardness of the coated workpieces (up to 7 times) versus substrate material. A strong correlation between the steady-state dry sliding friction, CoF, and the amplitude and functional surface texture parameters of tribo-track were observed. The first results of the initiated research regarding the correlation analysis of the tribological and mechanical properties, on the one hand, and surface texture, on the other hand, of the NSC are reported here.

Nanoindentation is a widely-used method for sensitive exploration of the mechanical properties of micromechanical systems. We derive a simple empirical analysis technique to extract stress-strain field (SSF) gradient and divergence representations from nanoindentation data sets. Using this approach, local SSF gradients and structural heterogeneities can be discovered to obtain more detail about the sample’s microstructure, thus enhancing the analytic capacity of the nanoindentation technique. We demonstrate the application of the SSF gradient-divergence analysis approach to nanoindentation measurements of bulk silicon.

Nanostructured smart coatings (NSC) based on the TiAlSi-CN composite structure elements were deposited using reactive high-power physical vapor deposition (PVD) technique. The advanced modular deposition system included up to 8 high-power magnetron sputtering devices (MSD) allowing operate them simultaneously and exceed power density of 120 W/cm² within each device erosion zone. The novel designed NSC on bearing steel 100Cr6 substrates demonstrated enhanced mechanical and tribological properties comparably with bearing steel ones required for multifunctional high-tech applications. The deposited NSC containing TiAlSi-CN nanoparticles strengthened by elemental additives Cr and Nb exhibited microhardness as high as 2500 HV values in comparison with 750 HV of 100Cr6 steel substrates. Load-displacement curves obey Meyer’s power-law surprisingly well because power-trendline fitted ones by R-squared value of 0.9999 for all the film-samples. Tribological properties were measured under dry friction conditions between the bearing steel ball of Ø 6 mm and the film-samples’ flat surface. Coefficient of friction (CoF) ranges between 0.22-0.56 depending on a sample and load. Tribotracks worn under the friction indenter were too shallow to evaluate them by Mitutoyo profilometer SJ-500. Therefore, the wear rate was estimated as ball wear of the friction indenter.

We have extracted stress-strain field (SSF) gradient and divergence representations from nanoindentation data sets of bulk solids often used as thin film substrates: bearing and tooling steels, silicon, glasses, and fused silica. Oscillations of the stress-strain field gradient and divergence induced in the subsurface layer by the nanoindentation have been revealed. The oscillations are especially prominent in single indentation tests at shallow penetration depths, h<100 nm, whereas they are concealed in the averaged datasets of 10 and more single tests. The amplitude of the SSF divergence oscillations decays as a sublinear power-law when the indenter approaches deeper atomic layers, with an exponent −0.9 for the steel and −0.8 for the fused silica. The oscillations are interpreted as alternating strain hardening-softening plastic deformation cycles induced in the subsurface layer under the indenter load.