Laser-induced damage on fused silica optics remains a major issue that limits the promotion of energy output of large laser systems. Subsurface impurity defects inevitably introduced in the practical polishing process incur strong thermal absorption for incident lasers, seriously lowering the laser-induced damage threshold (LIDT). Here, we simulate the temperature and thermal stress distributions involved in the laser irradiation process to investigate the effect of impurity defects on laser damage resistance. Then, HF-based etchants (HF:NH₄F) are applied to remove the subsurface impurity defects and the surface quality, impurity contents and laser damage resistance of etched silica surfaces are tested. The results indicate that the presence of impurity defects could induce a dramatic rise of local temperature and thermal stress. The maximum temperature and stress can reach up to 7073 K and 8739 MPa, respectively, far higher than the melting point and compressive strength of fused silica, resulting in serious laser damage. The effect of impurity defects on laser damage resistance is dependent on the species, size and spatial location of the defects, and CeO₂ defects play a dominant role in lowering the LIDT, followed by Fe and Al defects. CeO₂ defects with radius of 0.3 μm, which reside 0.15 μm beneath the surface, are the most dangerous defects for incurring laser damage. By HF acid etching, the negative effect of impurity defects on laser damage resistance could be effectively mitigated. It is validated that with HF acid etching, the number of dangerous CeO₂ defects is decreased by more than half, and the LIDT could be improved to 27.1 J/cm².

With the increasing number of automobiles on the road, passive safety has become a particularly important issue. In this paper, an energy-absorbing material, origami aluminum honeycomb, was manufactured by a welding process for use as an automobile energy absorbing box. The mechanical properties and deformation of welded origami aluminum honeycomb in three directions were studied through quasi-static and dynamic compression tests. The results show that the origami aluminum honeycomb had good mechanical energy absorption performance, and the optimal directions are identified. Combined with theoretical analysis, the errors between experiments and simulations are shown. The origami honeycomb structure was designed for use as an automobile energy absorbing box. Analysis shows that it could absorb at least 10% of the kinetic energy of a vehicle during a collision, and could play a role in protecting the interior of the vehicle.

The laser-induced damage threshold (LIDT) of fused silica is affected by laser field intensity modulation and laser energy absorption. In this paper, the subsurface damage (SSD) density and morphology are detected by the small-angle taper polishing method. The modulation effect of SSD morphology on the incident laser/electric field is analyzed by the finite difference time domain (FDTD) simulation. Finally, the LIDT of the taper polished surface is tested to analyze the relationship among LIDT, SSD density, and SSD morphology, and the results show a high correlation. A reliable regression model is obtained based on the results, which shows that LIDT is inversely proportional to SSD density and the light intensity enhancement factor (LIEF).

In this paper, a detailed simulation about ultrasonic-assisted polishing was conducted, which is helpful to understand the contribution of the ultrasonic vibration to polishing. The influence of ultrasonic vibration on flow field parameters and optimal ultrasonic parameters was investigated. Results indicate that ultrasonic vibration can produce a cavitation phenomenon, which can contribute to improving the polishing quality and material removal rate (MRR). Optimal ultrasonic frequency, amplitude and film thickness were 42 μm, 25 kHz and 14 mm, respectively. Furthermore, the required minimum film thickness was 1.5 mm, at which cavitation could occur normally. At last, contrast experiment indicated that polishing quality and MRR were much improved when using ultrasonic-assisted polishing. After polishing, there were only a few scratches and MRR was 0.68 μm/h compared with many scratches and 0.32 μm/h MRR of traditional polishing.