Flexible and stretchable conductors have invaluable applications in multiple domains, such as sensors, displays, and electronic skins. The stable conductance exhibited by conductors when subjected to diverse forms of deformation, such as tensile stress, curvature, or torsion, represents a fundamental characteristic. Attaining high conductivity and stretchability simultaneously in conductive materials is a formidable challenge, owing to inherent constraints in materials found in nature. To overcome this problem, an innovative approach of structurally designing conductors using existing materials to achieve high deformability and stretchability, i.e. stretchable conductors inspired by a compliant mechanism is proposed in this paper. Thus, a novel stretchable conductor inspired by flexible mechanisms is introduced. Unlike stretchable conductors based on Kirigami structures, the stretchable conductor based on flexible mechanisms can achieve large in‐plane deformation within the material's strength limit. The concept and design process of the highly deformable stretchable conductor inspired by flexible mechanisms are presented in this paper. Experimental results show that the resistance change ratio of the conductor remains within 0.05% during the 0–200% strain process. The consistency and durability of the conductor during stretching deformation are also confirmed through 500 repetitions of the test. Additionally, the experiments with the electric motor and light‐emitting diode (LED) light confirm the conductor's ability to maintain a stable current.

In this study, we investigated the cracking behaviour of MCrAlY-coated superalloys having different interfacial strengths. A cyclic damage-coupled cohesive zone model is proposed to describe the fatigue crack initiation and propagation at the interface between the coating and the substrate. Our results indicate that a high interfacial strength leads to a significant stress concentration owing to the increasing interfacial stiffness. Moreover, high interfacial strength delays interfacial crack propagation but promotes the accumulation of deformation energy in the substrate, which accelerates fatigue crack initiation in the substrate. This work shows two aspects of high interfacial strength and can provide new insights into coating design.