Further improvement of hydrogen combustion in port fuel injection engines is limited by backfire. To overcome this drawback of hydrogen port fuel injection engines it is essential to locate and understand the reasons for the inflammation of a backfiring cycle. To contribute to this understanding a minimal invasive lateral optical access was developed for a medium speed large bore engine. The access uses a UV enhanced endoscope to investigate the OH radical’s natural chemiluminescence to locate the inflammation of a backfiring cycle in the combustion chamber. The investigations are carried out at high engine load. The optical investigations were based on a thermodynamic screening. This included the variation of the start of the hydrogen port fuel injection and the engine’s backpressure. These experiments prove the influence of exhaust backpressure and the start of injection on the probability of backfire. As higher backpressure leads to an increased probability of backfire, the SoI strategy has also a decisive influence. An optimum start of injection timing with less backfire under high backpressure was experimentally determined at 300°CA with respect to 720°CA as FTDC. The conducted optical investigations show that backfire starts by ignition by hot residual gasses during the first cycle located under the exhaust valves. Furthermore, the results show ongoing combustion in the intake manifold leading to serious damage of the engine if not prohibited.

The following paper presents thermodynamic and optical investigations of the natural flame and OH radical chemiluminescence of a hydrogen enriched methane combustion compared to natural gas combustion. The engine under investigation is a port-fueled unscavenged prechamber 4.8 L single cylinder large bore engine. The blends under consideration are 2%_V, 5%_V,10%_V, and 40%_V of hydrogen expected to be blended within existing natural gas grids in a short and mid-term timeline in order to store green energy from solar and wind. These fuel blends could be used for stabilization of the energy supply by reconverting the renewable fuel CH₄/H₂ in combined heat and power plants. As expected, admixture of hydrogen extends the ignition limits of the fuel mixture toward lean ranges up to an air-fuel equivalence ratio of almost 2. No negative effect on combustion is observed up to an admixture of 40%_V hydrogen. At 40%_V hydrogen, abnormal combustion like backfire occurs at an air-fuel equivalence ratio of 1.5. The higher mixtures exhibit increased nitrogen oxide emissions due to higher combustion chamber temperatures, while methane slip and CO emissions are reduced due to more complete combustion. The optical investigation of the natural flame and OH radical chemiluminescence are in good agreement with the thermodynamic results verifying the more intense combustion of the fuel blends by means of the chemiluminescence intensity. Further, lube oil combustion and a continuing luminescence after the thermodynamic end of combustion are observed.

Rising engine efficiency, increasingly stringent exhaust limits, and the use of synthetic and renewable fuels are all factors that demand a deeper knowledge of the combustion process. State-of-the-art investigations employ optical and laser-optical measurement techniques that rely on having optical access to the engine. In this paper, a new endoscopic system that provides full optical access to a high-speed large-bore engine is compared by thermodynamic experimentation to the equivalent all-metal engine. This comparison provides an insight into the altered combustion behavior resulting from modifying the engine to accommodate the optical elements. The successfully realized concept consists of two individually usable access points integrated in an engine with a bore of 170 mm and a stroke of 210 mm. The lateral endoscopic access is designed for full-load operating conditions and provides the best comparability to an all-metal engine. It is compared directly to the all-metal engine in the present investigations. Despite the changes in engine-out emissions from the optical engine, the experimental results display relatively equal combustion behavior in both setups. The lateral endoscopic access is then extended by adding a fisheye endoscope in place of one exhaust valve. This setup is compared to findings obtained with the endoscopic lateral access. The investigations reveal further deviations of the combustion process due to the more extensive modifications needed to fit the fisheye endoscope to the cylinder head. Nevertheless, the results display an overall good level of comparability of the combustion behaviors in these setups and, in turn, of the validity of further fundamental experiments based on the optical engine.

The following paper presents thermodynamic and optical investigations of hydrogen-enriched methane combustion, showing the potential of a hydrogen admixture as a means to decarbonize stationary power generation. The optical investigations are carried out through a fisheye optical system directly mounted into the combustion chamber, replacing one exhaust valve. All of the tests were carried out with constant fuel energy producing 16 bar indicated mean effective pressure. The engine under investigation is a port-fueled 4.8 L single-cylinder large-bore research engine. The test series compared the differences between a conventional spark plug and an unscavenged pre-chamber spark plug as an ignition system. The fuel blends under investigation are 5 and 10%_V hydrogen mixed with methane and pure natural gas acting as a reference fuel. The thermodynamic results show a beneficial influence of the hydrogen admixture on both ignition systems and for all variations concerning the lean running limit, combustion stability and indicated efficiency, with the most significant influence being visible for the tests using conventional spark plugs. With the unscavenged pre-chamber spark plug and the combustion of the 10%_V hydrogen admixture, an increase in the indicated efficiency of 0.8% compared to NG is achievable. The natural chemiluminescence intensity traces were observed to be predominantly influenced by the air–fuel equivalence ratio. This results in a 20% higher intensity for the unscavenged pre-chamber spark plug for the combustion of 10%_V hydrogen compared to the conventional spark plug. This is also visible in the evaluations of the flame color derived from the dewarped combustion image series. The investigation of the torch flames also shows a difference in the air–fuel equivalence ratio but not between the different fuels. The results encourage the development of hydrogen-based fuels and the potential to store surplus sustainable energy in the form of hydrogen in existing gas grids.

The main objective of active downsizing is to increase the power train efficiency. In order to consistently enhance an approach of active downsizing, it is inevitable to disable and additionally to disengage part of the overall engine displacement volume. The disengagement avoids the friction loss of the piston group as well as its crank- and valve-train section. Therefore, this beneficial approach, the Split-Crankshaft Engine (SCE) is currently under development at the Chair of Internal Combustion Engines in cooperation with the Gear Research Centre (FZG), at the Technical University of Munich. The SCE concept consists of two partial internal combustion engines, which are arranged inline. The Primary Engine (PE) is permanently running while the Secondary Engine (SE) can be switched on and off load-dependently during driving operation. Within the switching process, the electromechanically actuated Split-Clutch Unit (SCU) realizes the run-up of the SE as well as the angular synchronization of both partial engines. Hence, the fuel saving potential of the SCE rests upon raising the load points and additionally saving the whole friction losses of the non-fired cylinders. A detailed full vehicle simulation determines the SCE’s fuel saving potential. All fundamental investigations concerning the whole concepts functionality are based on testing rig and simulative studies. This paper gives a precise description of the mechanical structure of the SCU itself and its mode of operation, followed by the detailed modelling specifications of the whole SCU mechanism. The integration of the Simulink® based SCU’s simulation model into the GT-Suite® based full vehicle simulation via co-simulation is shown subsequently. The SCU’s system performance is discussed according to the results of exclusive preliminary investigations within the full vehicle environment using standardized driving cycles.