With the widespread use of electric machines, there is a growing need to extract information from the machines to improve their control systems and maintenance management. The present work shows the development of an embedded system to perform the monitoring of the rotor physical variables of a squirrel cage induction motor. The system is comprised of: a circuit to acquire desirable rotor variable(s) and value(s) that send it to the computer; a rectifier and power storage circuit that converts an alternating current in a continuous current but also stores energy for a certain amount of time to wait for the motor’s shutdown; and a magnetic generator that harvests energy from the rotating field to power the circuits mentioned above. The embedded system is set on the rotor of a 5 HP squirrel cage induction motor, making it difficult to power the system because it is rotating. This problem can be solved with the construction of a magnetic generator device to avoid the need of using batteries or collector rings and will send data to the computer using a wireless NRF24L01 module. For the proposed system, initial validation tests were made using a temperature sensor (DS18b20), as this variable is known as the most important when identifying the need for maintenance and control systems. Few tests have shown promising results that, with further improvements, can prove the feasibility of using sensors in the rotor.

With the widespread use of electric machines there is a growing need to extract information from the machines to optimize their control systems and maintenance management. The present work shows the development of an embedded system to perform the monitoring of an squirrel cage induction motor rotor physical variables. The system comprises: circuit to acquire desirable rotor variable(s) value(s) and send it to the computer; a rectifier and power storage circuit that besides converting an alternating current in continuous also store energy for a certain amount of time to wait the motor engine shutdown; and magnetic generator that harvest energy from rotating field to power the circuits mentioned above. The embedded system is set on the rotor, making it difficult to power the system because it is rotating, problem solved with the construction of the magnetic generator eliminating the need of using batteries or collector rings and send data to the computer using a wireless NRF24L01 module. For the proposed system validation a temperature sensor (DS18b20) was used, variable known as the most important when identifying the need for maintenance and control systems. Tests were made getting satisfactory results proving the viability of using sensors on the rotor.

Nowadays, the vast majority of information monitoring in industrial plants is still carried out by wired technologies, in which the installation and maintenance cost is high. However, in outdoor applications, such as those used in the oil and gas industry, the use of Wireless Sensor Networks (WSN) is increasing due to mobility, reliability, and low cost of the sensor nodes that make up the network. Moreover, this solution reduces the risks of workers in classified areas (regions with high probability of accidents occurrence) to the extent that the equipment maintenance is optimized. This paper proposes the development of the EEWES, an energy efficient wireless sensor network embedded system, which can be applied on industrial environments. This development approach significantly reduces the energy consumption of the sensor nodes by using a method that alternates sleep periods of the transceiver/sensor set with data transmission/reception periods, which reduces the duty cycle while keeping the desirable parameters of the service quality (QoS). The results presented in this paper will be confirmed by field tests.