Carbon nanomaterials are an emerging class of nano-reinforcements to substitute for metal-based nanomaterials in polymer matrices. These metal-free nano-reinforcement materials exhibit a high surface area, thermal stability, and a sustainable nature. Compared to conventional reinforcements, nano-carbon-reinforced polymer composites provide enhanced mechanical and thermal properties. While previous reviews summarized the functionality of nanocomposites, here, we focus on the thermomechanical properties of nano-carbon-reinforced nanocomposites. The role of carbon nanomaterials, including graphene, MXenes, carbon nanotubes, carbon black, carbon quantum dots, fullerene, and metal–organic frameworks, in polymer matrices for the enhancement of thermal and mechanical properties are discussed. Different from metal-based nanomaterials, carbon nanomaterials offer high specific strength, abundance, and sustainability, which are of considerable importance for commercial-scale applications.

Nanoreinforcements increase the stiffness of composite, however, CQDs enhance the toughness, thereby increasing both elongation and strength.

Using of nano-inclusion to reinforce polymeric materials has emerged as a potential technique to achieve an upper extreme of specific strength. Despite the significant improvement of mechanical properties via nano-reinforcements, the commercial application of such nano-composites is still restricted, due to high cost and unwanted aggregation of nanoparticles in the polymer matrix. To address these issues, here we proposed a scalable and economical synthesis of TiO₂ at low temperatures, resulting in self-dispersed nanoparticles, without any surfactant. As lower energy is consumed in the synthesis and processing of such nanoparticles, so their facile gram-scale synthesis is possible. The defect-rich surface of such nanoparticles accommodates excessive dangling bonds, serving as a center for the functional groups on the surface. Functional surface enables high dispersion stability of room temperature synthesized TiO₂ particles. With this motivation, we optimized the processing conditions and concentration of as-synthesized nano-particles for better mechanical properties of unsaturated polyester (UP) resin. The composite structure (UP-TiO₂) showed nearly two folds higher tensile, flexural, and impact strength, with 4% content of nanoparticles. Characterization tools show that these better mechanical properties are attributed to a strong interface and superior dispersion of nanoparticles, which facilitate better stress distribution in the composite structure. In addition, the crack generation and propagation are restricted at a much smaller scale in nanocomposites, therefore significant improvement in mechanical properties was observed.