The mechanism of stabilization of carbon nanotubes by ultrasonic treatment in the presence of a superplasticizer of new generation, based on polycarboxylate resin ethers, is analyzed. The main factors determining the stability of lyophobic systems as applied to solutions of stabilized carbon nanotubes are considered. The plots illustrating the efficiency of using solutions of stabilized carbon nanotubes in production of cement composites are presented. The solutions of stabilized carbon nanotubes preserve their properties for a long time. This feature allows preparation of repair mixes with required properties for performing various building works.
Tricalcium silicate (C3S) as a binder material has a decisive influence on the processes of hardening and strength gain of cements and concretes. One of the promising directions is the introduction of dispersed additives into cement mixtures, which allow micro-level control of the composition of hydration products and change the dynamics of the structure formation of cement stone. In this paper, the effect of a microdisperse ettringite additive on the kinetics of the hydration and hardening process of tricalcium silicate was studied. It was shown that ettringite crystals selectively adsorb Ca2+ and OH− ions from a saturated solution of calcium hydroxide, which contributes to the formation of hydrosilicate nuclei on their surface during cement hydration. Hydration of C3S in the presence of ettringite proceeds more intensively; the addition of ettringite contributes to an increase in the content of calcium hydrosilicates in hydration products at the initial stage of the process. Addition of 10 wt.% ettringite to C3S reduces the induction period of the beginning of the main phase of heat release by around two times and increases the amount of heat released on the 1st day of hydration by 15% compared to the control sample. According to electron microscopy data, it was found that during the first hours of hydration of modified C3S, a significant number of nuclei of fibrous particles of calcium hydrosilicates with sizes of 0.2–2 microns were formed on the surface of ettringite crystals. According to the results of kinetic modeling of the setting process of cement pastes using the Avrami–Erofeyev model, it was shown that in the presence of the addition of microcrystals of ettringite, the setting rate is characterized by a slowdown in nucleation, whereas for a sample without an additive, this process proceeds with an acceleration of the formation of solid-phase nuclei. Based on the comparison of kinetic results and mechanical measurements, it is concluded that needle crystals of ettringite during C3S hydration and cement stone hardening are preformed centers for the growth of hydrosilicate nuclei, and they also act as a reinforcing filler, increasing the bending strength of modified samples. The results of the work can be used in practice in the development of methods for controlling the processes of hydration and hardening of cements, as well as for controllable structure formation of cement stone which is important in particular for 3D printing of building products and constructions.
1 July 2018 in Refractories and Industrial Ceramics
In this paper efficient types of binders – high alumina cements are considered. The shortage of industrial alumina and its high cost constrain the development of high-aluminate cements production. Waste from a number of metallurgical industries can be used as raw materials for their production. The aim of the investigation was to study the influence of metallurgical waste on the mineral formation of aluminate clinker and the properties of cement based on it. As a replacement of industrial alumina, dust of gas cleaning plants of aluminum electrolysis and slag of ferroalloys production were used. Aluminate clinkers were obtained in a laboratory furnace at a temperature of 1200-14000 °C. Mineral composition of clinkers was studied using chemical analysis, XRD and optical microscopy. The cements were obtained by grinding clinkers in a laboratory mill, then they tested for strength at the age of 28 days. It was established that the chemical and phase composition of dust allows to use it as a raw component in the production of high alumina cement. The investigations showed that the properties of alumina cement based on slag ferrovanadium production improved. Hydration activity of cement increases especially in the early period of its hydration.
Recently, the use of recycled tyre polymer fiber derived from waste tires as a concrete reinforcement has received a great deal of attention. The recycled tyre polymer fiber is a promising additive to concrete for building materials which require resistance against cracking. In this work, the effect of treated and untreated fiber on the properties of sand concrete was studied. It was shown that recycled tyre polymer fiber consists mainly of different fractions of crumb rubber, fiber, and metal fiber. The main polymer components in the fiber are polyamide and polyester threads of 6.5 mm length (l) and 0.05 mm diameter (d); the ratio l/d = 150; and the average fiber density is 0.923 g/cm3. It was established that the addition of untreated recycled tyre polymer fiber in the amounts of 11 and 19 kg/m3 into sand concrete leads to a decrease in compressive and flexural strengths by 15% and 21%, respectively. The reinforcement of concrete with the treated fiber in the amounts of 5 and 10 kg/m3 increases the flexural strength by 14% and 23.4%, respectively. The prismatic strength of the concrete which contents 5 and 10 kg/m3 of the treated polymer fiber was lower than that of ordinary concrete by 10.8% and 4.6%, respectively. The obtained results showed that the use of recycled tyre polymer fiber increases the crack resistance of concrete. The recycled tyre polymer fiber can be used as a cost-effective alternative to other types of low-modulus fibers to produce durable building materials.
The paper describes the method of stabilization of slag suspensions prepared on the basis of finely ground slag (FGS) with a predominant particle size of 1-7 μm, a plasticizer based on polycarboxylate (polycarboxylate). In suspension, FGS particles form two types of micelles with negative and positive surface charges. It has been established that stabilization with polycarboxylate, which is an anionic long-chain surfactant, affects slag particles with a positive surface charge. The formation of strong and elastic gel-like films on the surface of FGS leads to an increase in the structural and mechanical factor of aggregative stability of slag suspensions. Thus, the stabilization of slag particles by polycarboxylate is ensured by electrostatic, structural and mechanical factors of aggregative stability. It was established experimentally that the introduction of polycarboxylate into the aqueous dispersion medium increases the aggregative and sedimentation stability of slag suspensions. In the first period of particle sedimentation, on average, stability of slag suspensions is increased by 36 times, in the second period - 19 times, in the third period - 4 times. To ensure stability of slag suspensions, the protective number and the optimal concentration of the polycarboxylate are determined. The protective number of the suspension was 0,016 g/l; the optimal concentration of polycarboxylate - 4 g/l.