Unlike other countries, the Korean chemical industry does not clearly distinguish between industrial sites and residential areas. The 2012 Gumi Hydrogen Fluoride Accident revealed that chemical accidents could cause damage to nearby residents. Accordingly, the Chemicals Control Act was enacted in 2015, which requested industrial sites using chemicals to perform a risk assessment for all chemical facilities and to distribute the results to the local residents and governments. Industrial businesses had the responsibility of warning the local residents. In this study, two programs (Areal Location of Hazardous Atmospheres (ALOHA), Process Hazard Analysis Software Tool (PHAST)) were compared with Korea Off-site Risk Assessment Supporting Tool (KORA), which is the current representative risk assessment program used in Korea Chemicals Control Act. The five chemical substances (nitric acid, hydrogen chloride, ammonia, sulfuric acid, and formaldehyde) most commonly involved in chemical accidents were selected. The range of influence of ERPG-2 (Emergency Response Planning Guideline) on chemical accidents was modeled and the results compared. ALOHA was found to be the most suitable program for the determination of toxicity for nitrate acid and ammonia, KORA for hydrogen chloride and sulfuric acid, and PHAST for formaldehyde. To maximize the safety of many local residents and to prepare for chemical accidents, risk assessments should be conducted using a variety of risk assessment programs, and the worst-case damage radius should be determined.

Benzene, toluene, and xylene (BTX) are flammable substances used in a wide range of raw materials and products. Chemical accidents caused by flammable substances are different from leakage accidents of toxic materials. Initial explosions and fires may cause secondary or tertiary explosions, or fires with nearby flammable materials. This is called the domino effect. In cases of leakage accidents, it is possible to prevent accidents through early control of the leakage to the outside or by bypassing, but it is difficult to cope with explosions because they occur instantaneously. To prevent explosions due to the domino effect, a safety distance must be set. Safety distances vary widely by country. In the case of the United States (US) or the European Union (EU), safety distances are set in various ways depending on the chemical industry and the amount of flammable substances being handled. However, countries such as Korea, Taiwan, and Dubai have comprehensive regulation, and the safety distances are small. In this study, we simulated the range of overpressure at which other chemical equipment could explode when an explosion occurs in a flammable BTX storage tank. There are three types of analysis methods of vapor cloud explosion. PHAST (Process Hazard Analysis Software Tool) and ALOHA (Areal Location of Hazardous Atmosphere) were selected to model explosions using three methods (trinitrotoluene equivalence method, the Netherlands Organization multi-energy method, and Baker-Strehlow-Tang method). The results indicated that the safety distances in the US and EU showed low probability of a domino effect, but those in Korea, Dubai, and Taiwan could lead to a secondary explosions. Therefore, it is necessary to propose a reasonable method to determine safety distances considering the amount and physicochemical characteristics of the flammable substances being used.

The petroleum refining industry emits various volatile organic compounds (VOCs), including high-volatility benzene, which can have a significant impact on the local community. To address this issue, the US Environmental Protection Agency (EPA) has implemented a fenceline monitoring system to ensure that benzene concentrations at the fenceline do not exceed 9 μg/m³. However, there are various types of VOCs, and some with high potential atmospheric oxidation (POCP) values, that may cause secondary air pollution. This study found that both study sites exceeded the action level of benzene (9 μg/m³), and the locations where the level was exceeded were close to the crude distillation unit (CDU) (max concentration 34.07 μg/m³). Additionally, a significant amount of xylene with a high POCP was also released. The xylene emission rate of study site A was 27.71%, and the xylene emission rate of study site B was 46.75%. Therefore, it is necessary to reduce both high-volatility benzene and high-POCP xylene. In various industries that use organic solvents, it is important to prioritize VOCs for continuous measurement and analysis and to establish reduction strategies.

Volatile organic compounds (VOCs), with their ubiquitous presence across numerous global industries, pose multifaceted challenges, influencing air pollution and health outcomes. In response, countries such as the United States and Canada have implemented fenceline monitoring systems, enabling real-time tracking of organic solvents, including benzene. Initially, this focus was predominantly placed on the petroleum refining industry, but it has gradually been broadening. This investigation seeks to identify and analyze the specific VOCs produced in the tire manufacturing sector by utilizing both active and passive monitoring methodologies. The findings of the present study aim to recommend prioritized reduction strategies for specific VOCs. Percentage means the ratio of VOCs detected at the research site. At research target facility A, active monitoring demonstrated the presence of Methylene chloride (20.7%) and Carbon tetrachloride (15.3%), whereas passive monitoring identified Carbon tetrachloride (43.4%) and m,p-Xylene (20.8%). After converting these substances to their equivalent concentrations, we found a noteworthy correlation between the active and passive methodologies. At research target facility B, active monitoring detected n-Pentane (45.5%) and Isoprene (11.4%), while passive monitoring revealed Toluene (21.3%) and iso-Hexane (15.8%). Interestingly, even at sites like warehouses and test tracks where VOC concentrations were projected to be low, we observed VOC levels comparable to those in process areas. This underlines the fact that the dispersal of VOCs is considerably influenced by wind direction and speed. Specifically, in the tire manufacturing industry, emissions of Xylene and 3-Methylhexane, both having high photochemical ozone creation potential (POCP), contribute significantly to air pollution. However, the overall detection concentration in the tire manufacturing industry was detected at a low concentration of less than 2 μg/m³. This is less than 9 μg/m³, which is the standard for benzene, which has strong carcinogenicity regulations. This suggests that additional research is needed on synthetic rubber manufacturing rather than tire manufacturing.

Volatile organic compounds (VOCs) contribute to air pollution and pose health risks. This study investigates VOC emissions from petroleum refining and petrochemical industries using passive and active fenceline monitoring techniques. The primary objective of this research is to compare the characteristics and detection performance of passive and active sampling methods for VOC monitoring, particularly focusing on benzene and other major components, such as BTEX. A total of 87 VOC species were analyzed, with benzene, toluene, ethylbenzene, and xylene (BTEX) being dominant. Passive sampling detected benzene at an average concentration of 3.60 µg/m³, whereas active sampling recorded 1.33 µg/m³, showing up to 2.5 times higher values in passive sampling. In certain locations, benzene levels exceeded the EPA action level of 9 µg/m³, with a peak value of 18.37 µg/m³ at one sampling point. Meteorological conditions significantly influenced VOC concentrations, with stronger winds dispersing emissions more widely. This study provides crucial data for VOC emission control and regulatory policy development, emphasizing the need for continuous monitoring and targeted reduction strategies in industrial zones.

Many chemicals used in the industrial field present risks, which differ depending on their chemical properties. Additionally, their various physicochemical properties change considerably with concentration. Many chemicals are used in customized processes in factories in the form of different aqueous solutions. The Korean Chemicals Control Act evaluates “hazardous chemicals”, describes their risks to the public, and regulates their concentration. To prepare against chemical accidents, factories construct models of potential damage radius, which is greatly influenced by a chemical’s vapor pressure. This study selected substances with widely varying vapor pressures (hydrogen fluoride, hydrogen chloride, aqueous ammonia, and hydrogen peroxide) and compared the results of different modeling programs (KORA, ALOHA, PHAST, and RMP*Comp) for various aqueous solution concentrations. The results showed that damage radius and vapor pressure increased similarly for each substance. Damage radius was negligible at low concentrations for all substances studied. Damage radius of ammonia solution increased with vapor pressure. Hydrogen fluoride is not found in aqueous solution at concentrations of less than 37%, and hydrogen peroxide does not show a large damage radius at low concentrations. However, the Chemicals Control Act strictly regulates hydrogen fluoride concentration beginning at 1%, hydrogen chloride and aqueous ammonia at 10%, and hydrogen peroxide at 6%. To effectively prepare against chemical accidents, we must examine scientifically-based, suitable regulations based on physicochemical properties.