Ceramic clays are among the most complicated of ceramic systems because of the very intricate relationship between the behavior of minerals during ceramic processing and their modifications during heating. A major challenge is to predict the phase changes in clay ceramics. The aims of this study were to establish reference data of ceramic products that can be formed based on the mineralogical compositions of the local raw materials. These data, in turn, can be compared with archeological ceramics in order to study their origins.The mineralogical compositions and modifications during firing (550–1100°C under oxidizing conditions) of seven clayey materials sampled from the main clay deposits of northern Morocco were evaluated by X-ray powder diffraction. Two groups of clays were distinguished according to the type of neoformed high-temperature minerals: non-calcareous clays and calcareous clays. For the non-calcareous raw materials, spinel was produced at 950°C. Cristobalite and mullite were formed at temperatures in excess of 1000°C from clays that contain illite, kaolinite, and chlorite. In clays containing vermiculite and large amounts of chlorite, hematite was formed at temperatures in excess of 950°C. Firing of calcareous clays at temperatures >950°C yielded Ca-silicates (diopside, gehlenite and wollastonite), spinel, cristobalite, hematite, and feldspars. Mullite may also form in the calcareous clay products when the carbonate content exceeds 10%.
This study focuses on the mineralogical and geotechnical characterization of northern Moroccan clays from the Tangier and Tetouan areas and compares them with the main clay deposits used in the Moroccan ceramic industry (from Meknes, Fes, Salé and Safi regions). Sampled clays were analysed by X-ray diffraction on bulk and clay (<2 μm) fractions to identify the mineralogical assemblages of the clay outcrops. Further analyses were conducted to determine the particle size distribution (laser diffraction particle analyser), the total organic matter content (Loss- On-Ignition measurements) and the Atterberg limits of the raw clays. The study aims at investigating the spatial variability of the clay samples and at evaluating their potential application as raw materials in the ceramic industry.Tetouan and Tangier clays are characterized by diversified mineralogical assemblages (in particular a variable proportion of clay, quartz and calcite) compared with the Meknes, Fes, Salé and Safi clays (high clay content, quartz and calcite). The clay fraction of the Tetouan and Tangier samples is dominated by illite and kaolinite with variable amounts of chlorite, smectite and/or vermiculite. Illite is the dominant phase in the Meknes, Fes, Safi and Salé clays, but is associated with kaolinite. No direct relationship between the mineral assemblage composition and the lithology of the series was found.The clays materials studied consist generally of fine particles with medium to high plasticity and low organic matter content. Due to their mineralogy, grain-size distribution and plasticity the clays appear to be suitable as raw material for the growing Morocco ceramic industry.