The manufacturing industry is facing increasing volatility, uncertainty, complexity, and ambiguity, while still requiring high delivery reliability to meet customer demands. This is especially challenging for complex job shops in the semiconductor industry, where the manufacturing process is highly intricate, making it difficult to predict the consequences of changes. Although simulation has proven to be an effective tool for optimizing manufacturing processes, reference data sets and models often produce disparate and incomparable results. CoJoSim is introduced in this article as a reference model for semiconductor manufacturing, along with an associated reference implementation that accelerates the implementation and application of the reference model. CoJoSim can serve as a testbed and gold standard for other implementations. Using CoJoSim, different dispatching rules are evaluated to demonstrate an improvement of almost 15 percentage points in adherence to delivery dates compared to the reference. Findings emphasize the importance of optimizing setup time, particularly in products with high variance, as it significantly impacts adherence to delivery dates and throughput. Moving forward, future applications of CoJoSim will evaluate additional dispatching rules and use cases. Combining CoJoSim with dispatching methods that integrate manufacturing and supply networks to optimize production planning and control through reinforcement-learning-based agents is also planned. In conclusion, CoJoSim provides a reliable and effective tool for optimizing semiconductor manufacturing and can serve as a benchmark for future implementations.
The development of interoperable and reusable information models is a key challenge for digitalization in manufacturing domains with heterogeneous and complex process chains. Ensuring seamless data exchange requires the standardization of both data syntax and semantics, while maintaining compatibility with existing industry standards. This paper presents a methodology for deriving standardizable and generalizable OPC UA information models tailored to domains with high process variability and interdisciplinary requirements. The methodology integrates system analysis, parameter mapping, and the development of modular submodels, supported by expert input and validation. It emphasizes the reuse and extension of existing OPC UA Companion Specifications to reduce complexity, avoid redundancy, and enable long-term standardization. The approach is exemplified by its application to battery cell production, an emerging manufacturing domain combining process and mechanical engineering with continuous and discrete processes. Its high degree of heterogeneity and lack of domain-specific standards pose significant challenges for model development. Through iterative expert workshops and structured model validation, a dedicated and transferable OPC UA framework is created. The resulting layered model structure combines a cross-industry standard with newly developed, process-aware model elements. This enables both broad applicability and the depth required for complex production environments, while supporting use cases such as traceability, regulatory reporting (e.g., EU Battery Passport), and process optimization. The resulting model improves interoperability, transparency, and data integration, offering a scalable blueprint for other complex manufacturing sectors.