Distraction Osteogenesis (DO) is an emerging limb lengthening method for the reconstruction of the hard tissue and the surrounding soft tissue, in different human body zones. DO plays an important role in treating bone defects in Maxillofacial Reconstruction Applications (MRA) due to reduced side effects and better formed bone tissue compared to conventional reconstruction methods i.e. autologous bone graft, and alloplast implantation. Recently, varying techniques have been evaluated to enhance the characteristics of the newly formed tissues and process parameters. Promising results have been shown in assisting DO treatments while benefiting bone formation mechanisms by using physical stimulation techniques, including photonic, electromagnetic, electrical, and mechanical stimulation technique. Using assisted DO techniques has provided superior results in the outcome of the DO procedure compared to a standard DO procedure. However, DO methods, as well as assisting technologies applied during the DO procedure, are still emerging. Studies and experiments on developed solutions related to this field have been limited to animal and clinical trials. In this review paper, recent advances in physical stimulation techniques and their effects on the outcome of the DO treatment in MRA are surveyed. By studying the effects of using assisting techniques during the DO treatment, enabling an ideal assisted DO technique in MRA can be possible. Although mentioned techniques have shown constructive effects during the DO procedure, there is still a need for more research and investigation to be done to fully understand the effects of assisting techniques and advanced technologies for use in an ultimate DO procedure in MRA.

Ultra-high-precision single-point diamond turning (SPDT) is the state-of-the-art machining technology for the advanced manufacturing of critical components with an optical surface finish and surface roughness down to one nanometer. One of the critical factors that directly affects the quality of the diamond-cutting process is the cutting force. Increasing the cutting force can induce tool wear, increase the cutting temperature, and amplify the positioning errors of the diamond tool caused by the applied cutting force. It is important to measure the cutting force during the SPDT process to monitor the tool wear and surface defects in real time. By measuring the cutting force in different cutting conditions, the optimum cutting parameters can be determined and the best surface accuracies with minimum surface roughness can be achieved. In this study a smart cutting tool for in-process force measurement and nanopositioning of the cutting tool for compensating the displacements of the diamond tool during the cutting process is designed and analyzed. The proposed smart cutting tool can measure applied forces to the diamond tool and correct the nanometric positioning displacements of the diamond tool in three dimensions. The proposed cutting tool is wireless and can be used in hybrid and intelligent SPDT platforms to achieve the best results in terms of optical surface finish. The simulation results are shown to be almost consistent with the results of the derived analytical model. The preliminary results pave the way for promising applications of the proposed smart cutting tool in SPDT applications in the future.

Ultra-precision single-point diamond turning (SPDT) remains the core process for fabricating optical-grade surfaces with nanometric roughness and sub-micrometer form accuracy. However, machining hard-to-cut or brittle materials such as high-entropy alloys, metals, ceramics, and semiconductors is limited by severe tool wear, high cutting forces, and brittle fracture. To overcome these challenges, a new generation of non-conventional assisted and hybrid SPDT platforms has emerged, integrating multiple physical fields, including mechanical, thermal, magnetic, chemical, or cryogenic methods, into the cutting zone. This review comprehensively summarizes recent advances in hybrid non-conventional assisted SPDT platforms that combine two or more assistive techniques such as ultrasonic vibration, laser heating, magnetic fields, plasma or gas shielding, ion implantation, and cryogenic cooling. The synergistic effects of these dual-field platforms markedly enhance machinability, suppress tool wear, and extend ductile-mode cutting windows, enabling direct ultra-precision machining of previously intractable materials. Recent key case studies are analyzed in terms of material response, surface integrity, tool life, and implementation complexity. Comparative analysis shows that hybrid SPDT can significantly reduce surface roughness, extend diamond tool life, and yield optical-quality finishes on hard-to-cut materials, including ferrous alloys, composites, and crystals. This review concludes by identifying major technical challenges and outlining future directions toward optimal hybrid SPDT platforms for next-generation ultra-precision manufacturing.

This paper presents the design and development of a sub-joule micro-Pulsed Plasma Thruster (µPPT) as a possible low-cost propulsion solution for Pocket-Cubes, used to increase its reliability, capability, and lifetime. It is shown that the µPPT successfully met Pocket-Cube design standards and additional requirements using the iterative design method, focused mainly on simplification and improvements to a traditional PPT design, the utilization of commercial-off-the-shelf (COTS) components and 3D printing. The µPPT was designed to operate and be controlled from an Arduino UNO with a main bank energy of 0.118 J to 0.272 J and power consumption of 0.5 W. It was successfully tested for performance and lifetime in a vacuum chamber (−720 mmHg to −96 kPa) with the use of a micro-pendulum test stand and a high-speed camera. The thruster was tested for its designed operation parameters of 3.3 V and 5 V at a pulsed frequency of 0.25/0.5 Hz. The test results showed that the optimal performance of the thruster with an input voltage supply of 5 V at a pulse frequency of 0.5 Hz, achieved a minimal impulse bit of 0.698 μNs and thrust range of 0.349~1.071 μN. A comparison to the STRaND-1 3U CubeSat’s PPT performance data showed that the developed µPPT is a competitive propulsion solution, as it achieved more thrust with a similar minimal impulse bit, using only one-third of the power consumption. During the lifetime testing, the µPPT was able to produce 1980 shots.