Combining biomass, a clean and renewable energy source, with waste plastic, which serves as a good auxiliary fuel, can produce high-quality clean fuel. The performance of biomass-derived fuel can be improved by torrefaction. This study optimized the co-torrefaction of fungus bran and polypropylene (PP) waste plastic to obtain clean solid biofuel with high calorific value and low ash content (AC) using response surface methodology. Two sets of mixed biochars were investigated using a multiobjective optimization method: mass yield–higher heating value–ash content (MY-HHV-AC) and energy yield–ash content (EY-AC). PP increased the heat value, decreased AC, and acted as a binder. The optimal operating conditions regarding reaction temperature, reaction time, and PP blending ratio were 230.68 °C, 30 min, and 20%, respectively, for the MY-HHV-AC set and 220 °C, 30 min, 20%, respectively, for the EY-AC set. The MY-HHV-AC set had properties close to those of peat and lignite. Furthermore, compared with that of the pure biochar, the AC of the two sets decreased by 15.71% and 14.88%, respectively, indicating that the prepared mixed biochars served as ideal biofuels. Finally, a circular economy framework for biobriquette fuel was proposed and prospects for preparing pellets provided.
In this paper, coal gasification characteristics in the reductor were investigated in a full-scale two-stage pressurized entrained-flow gasifier, which has been seldom conducted previously. The present study aimed at elucidating the effects of gasifying agent concentration, coal input rate, and operation period under full reductor load on the performance of a utility two-stage pressurized entrained-flow gasifier for the first time. When the steam input in the combustor was raised from 3318 kg/h to 5722 kg/h, the total outputs of H2, CO, and CO2 were increased by 1765 Nm3/h and 2063 Nm3/h, respectively, while the CH4 output was decreased by 49 Nm3/h. The coal conversion rate was minimal at low steam input. In addition, more coal gasified in the reductor could increase the output of CH4, while CH4 could reach 1.24% with the coal input in the range of 8000–10,000 kg/h. The present work can offer a further understanding of the gasification performance in the reductor of the full-scale two-stage pressurized entrained-flow gasifier, and motivates the potential for clean utilization of coal resource.
Co-hydrothermal carbonization (Co-HTC) of sewage sludge (SS) and corn straw (CS) for fuel preparation is a waste treatment method that reduces the pre-treatment cost of solid waste and biomass fuel. Based on the response surface methodology (RSM), a test was designed to prepare SS and CS hydrochars using a hydrothermal high-pressure reactor. The test examined the higher heating value (HHV) and the concentrations of alkali metals and alkaline earth metals (AAEMs) and Cl. The HHV of SS-hydrochar decreased with an increase in reaction temperature, but that of CS-hydrochar increased. The yield of CS-hydrochar was at 26.74–61.26%, substantially lower than that of SS-hydrochar. Co-hydrochar has the advantages of HHV and an acceptable yield. The HHV of co-hydrochar was 9215.51–12,083.2 kJ/kg, representing an increase of 12.6–47.6% over single component hydrochar, while the yield of co-hydrochar was 41.46–72.81%. In addition, the stabilities of AAEM and Cl in the co-hydrochar were Mg > Ca > K > Na > Cl. SS and CS had a synergistic effect on dechlorination efficiency (DE), which had a negative effect on the removal efficiency (RE) of Ca and Na. The optimal hydrocharization conditions were a temperature of approximately 246.14 °C, a residence time of approximately 90 min, and a mixing ratio of SS–CS of approximately 57.18%. The results offer a way to utilize SS and CS by Co-HTC and convert them into low-chlorine and low-alkali fuel, thus pushing the improvement of this promising waste-to-energy technology.