Additive manufacturing has already been established as a highly versatile manufacturing technique with demonstrated potential to completely transform conventional manufacturing in the future. The objective of this paper is to review the latest progress and challenges associated with the fabrication of multi-material parts using additive manufacturing technologies. Various manufacturing processes and materials used to produce functional components were investigated and summarized. The latest applications of multi-material additive manufacturing (MMAM) in the automotive, aerospace, biomedical and dentistry fields were demonstrated. An investigation on the current challenges was also carried out to predict the future direction of MMAM processes. It was concluded that further research and development is needed in the design of multi-material interfaces, manufacturing processes and the material compatibility of MMAM parts.
This general review paper presents a condensed view of recent inventions in the Additive Manufacturing (AM) field. It outlines factors affecting the development and commercialization of inventions via research collaboration and discusses breakthroughs in materials and AM technologies and their integration with emerging technologies. The paper explores the impact of AM across various sectors, including the aerospace, automotive, healthcare, food, and construction industries, since the 1970s. It also addresses challenges and future directions, such as hybrid manufacturing and bio-printing, along with socio-economic and environmental implications. This collaborative study provides a concise understanding of the latest inventions in AM, offering valuable insights for researchers, practitioners, and decision makers in diverse industries and institutions.
Additive manufacturing has already been established as a highly versatile manufacturing technique with demonstrated potential to completely transform conventional manufacturing in the future. The objective of this paper is to review the latest progress and challenges associated with the fabrication of multi-material parts using additive manufacturing technologies. Various manufacturing processes and materials used to produce functional components were investigated and summarized. The latest applications of multi-material additive manufacturing (MMAM) in automotive, aerospace, biomedical and dentistry field were demonstrated. Investigation on the current challenges were also carried out to predict the future direction of MMAM processes. It is concluded that the further research and development needed in the design of multi-material interfaces, manufacturing processes and material compatibility of MMAM parts are necessary.
Functionally Graded Metamaterials (FGMMs) constitute an innovative class of materials within the realm of additive manufacturing (AM), attracting substantial attention from material science and research communities. These materials, characterized by unique designs and gradient properties, are not commonly found in nature but are deliberately engineered through the arrangement of subwavelength structures. The distinct attributes of such materials have propelled them into significant prominence across various industries, including automotive, aerospace, medical, electronics, and agriculture. This review paper aims to present a comprehensive overview of a range of techniques applied in the fabrication, design, theoretical models, and simulation methods related to these materials. It delves into the assessment of such material’s performance, specifically focusing on mechanical, thermal, and electromagnetic properties. Moreover, this review addresses advancements, challenges, and potential solutions in the field. Ultimately, it delivers valuable insights to researchers, practitioners, and stakeholders, enhancing their understanding of FGMMs and their significance in the broader context.
19 June 2025 in The International Journal of Advanced Manufacturing Technology