Laser trackers are instruments used to measure the three-dimensional coordinates of objects with high precision. It is necessary to study calibration methods to identify geometric errors of laser trackers so as to compensate for errors and improve measurement accuracy. Among the offsets, tilts, and eccentricity errors in the system, the transit tilt and offset errors play important roles and have an essential effect on the measurement accuracy, which need to be calibrated and compensated for. Current methods for detecting geometric errors between the transit and standing axes are complex and time-consuming. In this paper, a fast and novel calibration method is proposed, which can be easily operated with high precision. Two test rods are coaxially mounted on the ends of the transit axis to extend the hidden transit axis. Then, a telecentric measurement system is used to record the projection images of the test rods and identify the position of the transit axis. The transit offset and tilt errors were thus obtained by comparing the central axis positions of the two test rods before and after the standing axis rotated 180 degrees. Moreover, a numerical analysis method was proposed based on the least square circle fitting method to calibrate the installation eccentricity errors of the test rods. Experimental results verify that the measurement accuracy of the laser tracker can be improved after error compensation using the calibrated transit offset and tilt errors. The measurement error of the laser tracker can be reduced from 161 µm to about 73 µm after compensation at a distance of 5 m, while the error can be decreased from 143 µm to about 108 µm at a distance of 10 m.

This paper introduces a scheme of near-zero beam drift tracking technology with two-stage compression structures for the coordinate accuracy measurement of a laser tracker. The Galileo telescope system, with a magnification of 21.43, is designed to compress the beam drift in a dual-frequency interferometer. The azimuth and pitch of the beam drift are compressed to 2.41 in. and 2.92 in., and the compression rates are 95.0% and 91.9%, respectively. The improved four degrees of freedom position-sensitive detector system is used to further compress the beam drift. The peak-to-peak value of the beam drift is 0.9 in. in the azimuth direction and 2.1 in. in the pitch direction. The standard deviation of azimuth is within 0.15 in, and the pitch is within 0.43 in. The coordinate accuracy of the laser tracker can be improved 6.85 parts per million by simulation. The developed two-stage compression near-zero beam drift system can be used in the laser tracker to realize large-scale precision instrument geometric measurement.